Method and system for monitoring sub-synchronous torsional oscillations of a shaft line of a steam turbine

• US 10,001,404 B2
• Filed: 07/23/2015
• Issued: 06/19/2018
• Est. Priority Date: 07/31/2014
• Status: Expired due to Fees

• Current Assignee: General Electric Technology GmbH (GE Vernova, Inc.)
• Original Assignee: General Electric Technology GmbH (GE Vernova, Inc.)
• Inventors: Picand, Sbastien, Toulemonde, Martin, Huart, Boris
• Primary Examiner(s): Shah, Manish S
• Assistant Examiner(s): Nath, Suman K
• Application Number:
  US14/807,296
• Publication Number:
  US 20160033321A1
• Time in Patent Office: 1,062 Days
• Field of Search: 73659, 73660
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F01D 21/14 responsive to other specific conditions
• CPC Class Codes: F01D 5/10 Anti- vibration means specially adapted for radial flow machines or engines F01D5/04
• CPC Class Codes: F05D 2220/31 in steam turbines
• CPC Class Codes: F05D 2270/334 Vibration measurements
• CPC Class Codes: G01H 1/006 of the rotor of turbo machines
• CPC Class Codes: G01H 1/10 of torsional vibrations

Abstract

A method for monitoring sub-synchronous torsional oscillations of a shaft line of a steam turbine includes measuring a rotational speed of the shaft line over a period of time and generating, from the measured rotational speed, a signal representative of the rotational speed over the period of time. The method further includes performing a spectrum analysis on the signal to determine, for at least one given frequency, an amplitude of variation of the rotational speed at the given frequency, comparing the amplitude with at least one predetermined amplitude threshold for the frequency, and generating an alert signal if the amplitude exceeds at least one predetermined amplitude threshold.

Claims

1. A method for monitoring sub-synchronous torsional oscillations of a shaft line of a steam turbine, the method comprising:

measuring a rotational speed of the shaft line over a period of time (T₀) and generating, from the measured rotational speed, a signal representative of the rotational speed over the period of time (T₀);

performing a spectrum analysis on the signal to determine an amplitude (A_i) of variation of the rotational speed for at least one frequency (fr_i);

comparing the amplitude (Ai) with at least two of predetermined amplitude thresholds (A_i1, A_i2) for the at least one frequency (fr_i), wherein the at least two of predetermined amplitude thresholds comprise a lower (A_i1) predetermined amplitude threshold and a higher (A_i2) predetermined amplitude threshold;

generating an alert signal when the amplitude (Ai) is lower than the lower (A_i1) predetermined amplitude threshold and higher than the higher (A_i2) predetermined amplitude threshold for the at least one frequency (fr_i);

receiving the alert signal at a control unit; and

partially closing a valve by the control unit based on the alert signal for controlling an amount of steam supplied to the steam turbine, when the amplitude (Ai) is between the higher (A_i2) predetermined amplitude threshold and the lower (A_i1) predetermined amplitude threshold.

2. The method according to claim 1, further comprising:

performing the spectrum analysis comprises determining, the amplitude (A_i) of variation of the rotational speed for each frequency of a plurality of frequencies (fr_i);

comparing the amplitude (A_i) determined for each frequency of the plurality of frequencies (fr_i) with the at least one of predetermined amplitude thresholds (A_i1, A_i2) for each frequency of the plurality of frequencies (fr_i); and

generating the alert signal when the amplitude (A_i) determined for a frequency (fr_i) of the plurality of frequencies (fr_i) exceeds the at least one of predetermined amplitude thresholds (A_i1, A_i2) for the frequency (fr_i).

3. The method according to claim 2, wherein each frequency of the plurality of frequencies (fr_i) is a sub-synchronous oscillation resonance frequency of the shaft line.

4. The method according to claim 2, wherein comparing the amplitude (A_i) determined for each frequency of the plurality of frequencies (fr_i) with the lower (A_i1) predetermined amplitude threshold and the higher (A_i2) predetermined amplitude threshold for each frequency of the plurality of frequencies (fr_i).

5. The method according to claim 4, wherein generating the alert signal of a first type when the amplitude (A_i) determined for a frequency (fr_i) of the plurality of frequencies (fr_i) is higher than the lower (A_i1) predetermined amplitude threshold and lower than the higher (A_i2) predetermined amplitude threshold for the frequency (fr_i).

6. The method according to claim 5, wherein the steam turbine rotates a generator, and wherein the method further comprises reducing power generated by the generator after the alert signal of the first type is generated.

7. The method according to claim 5, wherein generating the alert signal of a second type different from the alert signal of the first type when the amplitude (A_i) determined for a frequency (fr_i) of the plurality of frequencies (fr_i) is higher than the higher (A_i2) predetermined amplitude threshold for the frequency (fr_i).

8. The method according to claim 7, further comprising tripping of the steam turbine after the alert signal of the second type is generated.

9. The method according to claim 1, wherein measuring the rotational speed of the shaft line at a plurality of measurement times (t_m) over the period of time (T_o).

10. The method according to claim 9, wherein measuring, by a sensor, a mean rotational speed of the shaft line on a measurement period (T_m) preceding the plurality of measurement times (t_m).

11. The method according to claim 10, wherein measuring by the sensor comprises a detection of a movement of a toothed wheel mounted on the shaft line during the measurement period (T_m).

12. The method according to claim 10, wherein the sensor is a non-contact sensor.

13. The method according to claim 1, wherein performing the spectrum analysis comprises applying a Fast Fourier Transform (FFT) to the signal.

14. A system for monitoring sub-synchronous torsional oscillations of a shaft line of a steam turbine, the system comprising:

a speed measurement device configured to measure a rotational speed of the shaft line over a period of time (T₀), and to generate, from the measured rotational speed, speed values forming a signal representative of the rotational speed over the period of time (T₀);

an analysis unit configured to perform a spectrum analysis on the signal and to determine an amplitude (Ai) of variation of the rotational speed for the at least one frequency (fr_i), the analysis unit being further configured to compare the amplitude (Ai) with at least two of predetermined amplitude thresholds (A_i1, A_i2) for the at least one frequency (fr_i), wherein the at least two of predetermined amplitude thresholds comprise a lower (A_i1) predetermined amplitude threshold and a higher (A_i2) predetermined amplitude threshold and to generate an alert signal when the amplitude (Ai) is lower than the lower (A_i1) predetermined amplitude threshold and higher than the higher (A_i2) predetermined amplitude threshold; and

a control unit on receiving the alert signal, partially closes a valve for controlling an amount of steam supplied to the steam turbine, when the amplitude (Ai) is between the higher (A_i2) predetermined amplitude threshold and the lower (A_i1) predetermined amplitude threshold.

15. The system according to claim 14, wherein the speed measurement device comprises at least one speed sensor.