High efficiency switching charger with reduced input voltage ripple

• US 10,003,261 B2
• Filed: 12/11/2015
• Issued: 06/19/2018
• Est. Priority Date: 05/21/2015
• Status: Active Grant

• Current Assignee: Dialog Semiconductors (UK) Limited
• Original Assignee: Dialog Semiconductors (UK) Limited
• Inventors: Petersen, Holger, Macri, Nicola
• Primary Examiner(s): Pelton, Nathaniel
• Application Number:
  US14/966,003
• Publication Number:
  US 20160344214A1
• Time in Patent Office: 921 Days
• Field of Search: 320107
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load

Abstract

A voltage or current regulated power converter for charging batteries, is described. The power converter comprises an inductor (L), a capacitor cell (C1, C2), switches (S1, S2, S3, S4, S5, S6, S7, S8) and a controller. The controller controls the switches such that a commutation cycle of the power converter comprises a first phase, during which the capacitor cell and the inductor are arranged in series and during which a voltage across the serial arrangement of the capacitor cell and the inductor corresponds to V_in−V_out; a second phase, during which the capacitor cell and the inductor are arranged in series and during which the voltage across the serial arrangement of the capacitor cell and the inductor corresponds to −V_out; and a third phase, during which the capacitor cell is floating and during which the voltage across the inductor corresponds to V_in−V_out or to −V_out.

Claims

1. A voltage or current regulated power converter for charging a battery, wherein the power converter is configured to derive electrical power at an output voltage V_out at an output of the power converter for charging the battery from electrical power at an input voltage V_in at an input of the power converter, wherein the power converter comprises an inductor (L), a capacitor cell, a plurality of switches (S1, S2, S3, S4, S5, S6, S7, S8) and a controller;

wherein the capacitor cell comprises a single capacitor or a capacitive voltage divider;

wherein the controller is configured to control the plurality of switches such that a commutation cycle of the power converter comprises

a first phase, during which the capacitor cell and the inductor are arranged in series between the input and the output of the power converter;

a second phase, during which the capacitor cell and the inductor are arranged in series parallel to the output of the power converter; and

a third phase, during which the capacitor cell is decoupled from the output of the power converter;

during which a charge of the capacitor remains unaffected and during which the inductor is arranged between the input and the output of the power converter or parallel to the output of the power converter.

2. The power converter of claim 1, wherein the controller is configured to control the plurality of switches such that within a commutation cycle subsequent to the first phase and/or subsequent to the second phase, the power converter is operated in the third phase.

3. The power converter of claim 2, wherein the controller is configured to

determine an output current I_out at the end of the first phase and/or at the end of the second phase;

control the plurality of switches during the third phase such that the inductor is arranged between the input and the output of the power converter, if the output current I_out at the end of the first phase and/or at the end of the second phase is smaller than a reference current I_ref; and

control the plurality of switches during the third phase such that the inductor is arranged parallel to the output of the power converter, if the output current I_out at the end of the first phase and/or at the end of the second phase is greater than the reference current I_ref.

4. The power converter of claim 3, wherein the controller is configured to set a duration of the third phase such that at the end of the third phase,

the output current I_out is equal to or greater than the reference current I_ref, if the output current I_out at the end of the first phase and/or at the end of the second phase is smaller than a reference current I_ref;

and

the output current I_out is equal to or smaller than the reference current I_ref, if the output current I_out at the end of the first phase and/or at the end of the second phase is greater than the reference current I_ref.

5. The power converter of claim 1, wherein,

during the first phase, the capacitor cell is charged;

during the second phase, the capacitor cell is discharged.

6. The power converter of claim 1, wherein,

the power converter comprises a first sub-converter comprising a first plurality of switches (S1, S2, S3, S4) and a first capacitor cell;

the power converter comprises a second sub-converter comprising a second plurality of switches (S5, S6, S7, S8) and a second capacitor cell;

the controller is configured to control the first and second pluralities of switches such that the first and second sub-converters are operated in an interleaved manner, such that

during the first phase, the second capacitor cell is discharged;

during the second phase, the first capacitor cell is discharged; and

during the third phase, the first capacitor cell and the second capacitor cell are decoupled from the output voltage.

7. The power converter of claim 6, wherein the controller is configured to control the first and second pluralities of switches such that during the first phase and during the second phase, the first capacitor cell is arranged in series with the inductor and the second capacitor cell is arranged in series with the inductor.

8. The power converter of claim 6, wherein the power converter comprises only a single inductor for the first sub-converter and for the second sub-converter.

9. The power converter of claim 6, wherein

the first plurality of switches comprises a first switch (S1) configured to couple a first side of the first capacitor cell to the input voltage, a second switch (S2) configured to couple the first side of the first capacitor cell to the inductor, a third switch (S3) configured to couple a second side of the first capacitor cell to the inductor, and a fourth switch (S4) configured to couple the second side of the first capacitor cell to ground;

the second plurality of switches comprises an 8^th switch (S8) configured to couple a first side of the second capacitor cell to the input voltage, a 7^th switch (S7) configured to couple the first side of the second capacitor cell to the inductor, a 6^th switch (S6) configured to couple a second side of the second capacitor cell to the inductor, and a 5^th switch (S5) configured to couple the second side of the second capacitor cell to ground.

10. The power converter of claim 6, wherein

the first and the second capacitor cells are arranged in series between a positive and negative contact of the input voltage;

a first end of the first capacitor cell is coupled to the positive contact of the input voltage;

a second end of the first capacitor cell is coupled to a first end of the second capacitor cell;

a second end of the second capacitor cell is coupled to the negative contact of the input voltage;

the plurality of switches comprises

a first switch (S1) configured to couple the second end of the first capacitor cell to the inductor,

a second switch (S2) configured to couple the second end of the first capacitor cell to ground,

a third switch (S3) configured to couple the second end of the second capacitor cell to ground, and

a fourth switch (S4) configured to couple the first end of the first capacitor cell to the inductor.

11. The power converter of claim 1, wherein

the power converter comprises a first inductor and a second inductor;

the controller is configured to control the plurality of switches such that

during a first fraction of the first phase and/or a first fraction of the second phase, the capacitor cell is arranged in series with the first inductor, while the second inductor is coupled to ground; and

during a second fraction of the first phase and/or a second fraction of the second phase, the capacitor cell is arranged in series with the second inductor, while the first inductor is coupled to ground.

12. The power converter of claim 1, wherein

the capacitor cell comprises a Dickson voltage divider.

13. The power converter of claim 1, wherein an inductance L of the inductor measured in Henry is smaller than the capacitance C of the capacitor measured in Farad by at least one or two orders of magnitude.

14. A cascaded power converter comprising

a voltage or current regulated power converter for charging a battery, wherein the power converter is configured to derive electrical power at an output voltage V_out at an output of the power converter for charging the battery from electrical power at an input voltage V_in at an input of the power converter, wherein the power converter comprises an inductor (L), a capacitor cell, a plurality of switches (S1, S2, S3, S4, S5, S6, S7, S8) and a controller;

wherein the capacitor cell comprises a single capacitor or a capacitive voltage divider;

wherein the controller is configured to control the plurality of switches such that a commutation cycle of the power converter comprises

a first phase, during which the capacitor cell and the inductor are arranged in series between the input and the output of the power converter;

a second phase, during which the capacitor cell and the inductor are arranged in series parallel to the output of the power converter; and

a third phase, during which the capacitor cell is decoupled from the output of the power converter;

during which a charge of the capacitor cell remains unaffected and during which the inductor is arranged between the input and the output of the power converter or parallel to the output of the power converter;

a capacitive voltage divider stage configured to derive the input voltage for the power converter from a global input voltage;

the global input voltage is greater than the input voltage;

a commutation cycle of the capacitive voltage divider stage is synchronized with a commutation cycle of the power converter; and

a frequency of the commutation cycle of the capacitive voltage divider stage is k times smaller than a frequency of the commutation cycle of the power converter, with k being an integer.

15. A method for controlling a power converter, wherein the power converter is configured to derive electrical power at an output voltage V_out for charging a battery from electrical power at an input voltage V_in, wherein the power converter comprises an inductor (L), a capacitor cell and a plurality of switches (S1, S2, S3, S4, S5, S6, S7, S8), wherein the capacitor cell comprises a single capacitor or a capacitive voltage divider;

wherein the method comprises

controlling the plurality of switches such that a commutation cycle of the power converter comprises a first phase, during which the capacitor cell and the inductor are arranged in series and during which a voltage across the serial arrangement of the capacitor cell and the inductor corresponds to V_in−

V_out;

controlling the plurality of switches such that the commutation cycle of the power converter comprises a second phase, during which the capacitor cell and the inductor are arranged in series and during which the voltage across the serial arrangement of the capacitor cell and the inductor corresponds to −

V_out; and

controlling the plurality of switches such that the commutation cycle of the power converter comprises a third phase, during which the capacitor cell is decoupled from the output voltage V_out, during which a charge of the capacitor cell remains unaffected and during which the voltage across the inductor corresponds to V_in−

V_out or to −

V_out.

16. The method of claim 15, wherein the controller is configured to control the plurality of switches such that within a commutation cycle subsequent to the first phase and/or subsequent to the second phase, the power converter is operated in the third phase.

17. The method of claim 16, wherein the controller is configured to

determine an output current I_out at the end of the first phase and/or at the end of the second phase;

control the plurality of switches during the third phase such that the inductor is arranged between the input and the output of the power converter, if the output current I_out at the end of the first phase and/or at the end of the second phase is smaller than a reference current I_ref; and

control the plurality of switches during the third phase such that the inductor is arranged parallel to the output of the power converter, if the output current I_out at the end of the first phase and/or at the end of the second phase is greater than the reference current I_ref.

18. The method of claim 17, wherein the controller is configured to set a duration of the third phase such that at the end of the third phase,

the output current I_out is equal to or greater than the reference current I_ref, if the output current I_out at the end of the first phase and/or at the end of the second phase is smaller than a reference current I_ref;

and

the output current I_out is equal to or smaller than the reference current I_ref, if the output current I_out at the end of the first phase and/or at the end of the second phase is greater than the reference current I_ref.

19. The method of claim 15, wherein,

during the first phase, the capacitor cell is charged;

during the second phase, the capacitor cell is discharged.

20. The method of claim 15, wherein,

the power converter comprises a first sub-converter comprising a first plurality of switches (S1, S2, S3, S4) and a first capacitor cell;

the power converter comprises a second sub-converter comprising a second plurality of switches (S5, S6, S7, S8) and a second capacitor cell;

the controller is configured to control the first and second pluralities of switches such that the first and second sub-converters are operated in an interleaved manner, such that

during the first phase, the second capacitor cell is discharged;

during the second phase, the first capacitor cell is discharged; and

during the third phase, the first capacitor cell and the second capacitor cell are decoupled from the output voltage.

21. The method of claim 20, wherein the controller is configured to control the first and second pluralities of switches such that during the first phase and during the second phase, the first capacitor cell is arranged in series with the inductor and the second capacitor cell is arranged in series with the inductor.

22. The method of claim 20, wherein the power converter comprises only a single inductor for the first sub-converter and for the second sub-converter.

23. The method of claim 20, wherein

the first plurality of switches comprises a first switch (S1) configured to couple a first side of the first capacitor cell to the input voltage, a second switch (S2) configured to couple the first side of the first capacitor cell to the inductor, a third switch (S3) configured to couple a second side of the first capacitor cell to the inductor, and a fourth switch (S4) configured to couple the second side of the first capacitor cell to ground;

the second plurality of switches comprises an 8^th switch (S8) configured to couple a first side of the second capacitor cell to the input voltage, a 7^1h switch (S7) configured to couple the first side of the second capacitor cell to the inductor, a 6^th switch (S6) configured to couple a second side of the second capacitor cell to the inductor, and a 5^th switch (S5) configured to couple the second side of the second capacitor cell to ground.

24. The method of claim 20, wherein

the first and the second capacitor cells are arranged in series between a positive and negative contact of the input voltage;

a first end of the first capacitor cell is coupled to the positive contact of the input voltage;

a second end of the first capacitor cell is coupled to a first end of the second capacitor cell;

a second end of the second capacitor cell is coupled to the negative contact of the input voltage;

the plurality of switches comprises

a first switch (S1) configured to couple the second end of the first capacitor cell to the inductor,

a second switch (S2) configured to couple the second end of the first capacitor cell to ground,

a third switch (S3) configured to couple the second end of the second capacitor cell to ground, and

a fourth switch (S4) configured to couple the first end of the first capacitor cell to the inductor.

25. The method of claim 15, wherein

the power converter comprises a first inductor and a second inductor;

the controller is configured to control the plurality of switches such that

during a first fraction of the first phase and/or a first fraction of the second phase, the capacitor cell is arranged in series with the first inductor, while the second inductor is coupled to ground; and

during a second fraction of the first phase and/or a second fraction of the second phase, the capacitor cell is arranged in series with the second inductor, while the first inductor is coupled to ground.

26. The method of claim 15, wherein

the capacitor cell comprises a Dickson voltage divider.

27. The method of claim 15, wherein an inductance L of the inductor measured in Henry is smaller than the capacitance C of the capacitor measured in Farad by at least one or two orders of magnitude.