Control apparatus of rotary electric machine and electric power steering apparatus using the same

• US 10,003,294 B2
• Filed: 05/25/2017
• Issued: 06/19/2018
• Est. Priority Date: 05/27/2016
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Hara, Yoshimichi
• Primary Examiner(s): Chan, Kawing
• Application Number:
  US15/605,718
• Publication Number:
  US 20170346436A1
• Time in Patent Office: 390 Days
• Field of Search: 318440
• CPC Class Codes: B62D 5/008 Changing the transfer ratio between the steering wheel and the steering gear by variable supply of energy, e.g. by using a superposition gear
• CPC Class Codes: B62D 5/0412 the axes of motor and steering column being parallel
• CPC Class Codes: B62D 5/0463 calculating assisting torque from the motor based on driver input
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H02P 29/026 the fault being a power fluctuation
• CPC Class Codes: H02P 29/028 the motor continuing operation despite the fault condition, e.g. eliminating, compensating for or remedying the fault
• CPC Class Codes: H02P 29/032 Preventing damage to the motor, e.g. setting individual current limits for different drive conditions

Abstract

An apparatus for controlling a rotary electric machine includes: first and second inverters corresponding to first and second winding groups; first and second voltage detectors; and first and second control units. Each of the first and second inverters includes plurality of switching elements. The first and second voltage detectors each detects input voltage of corresponding inverter. The first control unit limits a first current command value of the first winding group, when both of the first and second inverter input voltages are in normal, and a first differential value is larger than a determination threshold, and the second control unit limits a second current command value of the second winding group, when both of the first and second inverter input voltages are normal, and a second differential value is larger than the determination threshold.

Claims

1. An apparatus for controlling a rotary electric machine provided with a first winding group and a second winding group, the apparatus comprising:

a first inverter connected to the first winding group, the first inverter including a plurality of first switching elements;

a second inverter connected to the second winding group, the second inverter including a plurality of second switching elements;

a first voltage detector that detects a first inverter input voltage entering the first inverter;

a second voltage detector that detects a second inverter input voltage entering the second inverter;

a first control unit that controls ON/OFF operation of the first switching elements; and

a second control unit that controls ON/OFF operation of the second switching elements,

wherein

the first control unit limits a first current command value related to a current flowing through the first winding group, when both of the first inverter input voltage and the second inverter input voltage are in a normal condition, and a first differential value, which is obtained by subtracting the first inverter input voltage from the second inverter input voltage, is larger than a determination threshold; and

the second control unit limits a second current command value related to a current flowing through the second winding group, when both of the first inverter input voltage and the second inverter input voltage are in a normal condition, and a second differential value, which is obtained by subtracting the second inverter input voltage from the first inverter input voltage, is larger than the determination threshold.

2. The apparatus according to claim 1, wherein

the first control unit performs a negative-side correction for a first basic command value, by using a first correction value calculated based on the first differential value;

and

the second control unit performs a negative correction for a second basic command value, by using a second correction value calculated based on the second differential value.

3. The apparatus according to claim 1, wherein

the first inverter input voltage is outputted to the first control unit, the first inverter input voltage being transmitted to the second control unit from the first control unit by a communication;

and

the second inverter input voltage is outputted to the second control unit, the second inverter input voltage being transmitted to the first control unit from the second control unit by a communication.

4. The apparatus according to claim 1, wherein

each of the first voltage detector and the second voltage detector is provided in plural number.

5. The apparatus according to claim 1, wherein

each of the first voltage detector and the second voltage detector is provided in plural number;

the first inverter input voltage detected by of the first voltage detector is outputted to the first control unit, and the first inverter input voltage being transmitted to the second control unit from the first control unit by a communication;

the first inverter input voltage detected by another first voltage detector is outputted to the second control unit, and the first inverter input voltage detected by the another first voltage detector being transmitted to the first control unit from the second control unit by a communication;

the second inverter input voltage detected by of the second voltage detector is outputted to the second control unit, and the second inverter input voltage being transmitted to the first control unit from the second control unit by a communication; and

the second inverter input voltage detected by another second voltage detector is outputted to the first control unit, and the second inverter input voltage detected by the another second voltage detector being transmitted to the second control unit from the first control unit by a communication.

6. The apparatus according to claim 1, wherein

the apparatus includes:

a first own system power relay provided between a first connector supply terminal and the first inverter;

a second own system power relay provided between a second connector supply terminal and the second inverter;

a first other system power relay provided at a wiring which connects between a second connector supply terminal side of the second own system power relay and a first inverter side of the first own system power relay; and

a second other system power relay provided at a wiring which connects between a first connector supply terminal side of the first own system power relay and a second inverter side of the second own system power relay, wherein

the first control unit is configured to turn the first own system power relay ON and turn the first other system power relay OFF, when the first inverter input voltage is in a normal condition, and configured to turn the first own system power relay OFF and turn the first other system power relay ON, when the first inverter input voltage is in an abnormal condition and the second inverter input voltage is in a normal condition; and

the second control unit is configured to turn the second own system power relay ON and turn the second other system power relay OFF, when the second inverter input voltage is in a normal condition, and configured to turn the second own system power relay OFF and turn the second other system power relay ON, when the second inverter input voltage is in an abnormal condition and the first inverter input voltage is in a normal condition.

7. An electric power steering apparatus comprising:

a rotary electric machine provided with a first winding group and a second winding group, the rotary electric machine outputting an auxiliary torque that assists a steering operation of a driver;

an apparatus for controlling the rotary electric machine, including;

a first inverter connected to the first winding group, the first inverter including a plurality of first switching elements;

a second inverter connected to the second winding group, the second inverter including a plurality of second switching elements;

a first voltage detector that detects a first inverter input voltage entering the first inverter;

a second voltage detector that detects a second inverter input voltage entering the second inverter;

a first control unit that controls ON/OFF operation of the first switching elements; and

a second control unit that controls ON/OFF operation of the second switching elements, wherein

the first control unit limits a first current command value related to a current flowing through the first winding group, when both of the first inverter input voltage and the second inverter input voltage are in a normal condition, and a first differential value, which is obtained by subtracting the first inverter input voltage from the second inverter input voltage, is larger than a determination threshold; and

the second control unit limits a second current command value related to a current flowing through the second winding group, when both of the first inverter input voltage and the second inverter input voltage are in a normal condition, and a second differential value, which is obtained by subtracting the second inverter input voltage from the first inverter input voltage, is larger than the determination threshold; and

a power transmission member that transmits a rotation of the rotary electric machine to a driving object.