Method and apparatus for fixation of an ACL graft

• US 10,004,588 B2
• Filed: 03/02/2015
• Issued: 06/26/2018
• Est. Priority Date: 02/03/2006
• Status: Active Grant

• Current Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Berelsman, Brian K., Conner, Nathanael K., Denham, Gregory J., Stone, Kevin T.
• Primary Examiner(s): Dornbusch, Dianne
• Application Number:
  US14/635,055
• Publication Number:
  US 20150173887A1
• Time in Patent Office: 1,212 Days
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2/0805 Implements for inserting tendons or ligaments
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0841 Longitudinal channel for insertion tool running through the whole tendon anchor, e.g. for accommodating bone drill, guidewire
• CPC Class Codes: A61F 2002/0852 Fixation of a loop or U-turn, e.g. eyelets, anchor having multiple holes
• CPC Class Codes: A61F 2002/0858 Fixation of tendon or ligament between anchor and bone, e.g. interference screws, wedges
• CPC Class Codes: A61F 2002/0882 Anchor in or on top of a bone tunnel, i.e. a hole running through the entire bone
• CPC Class Codes: A61F 2250/0012 for adjusting elasticity, flexibility, spring rate or mechanical tension

Abstract

A system for use in graft fixation in a knee reconstruction procedure can include a first femoral fixation member adapted to be retained relative to a first end of a femoral tunnel and a first self-locking adjustable flexible member construct having a passage portion with a pair of free ends and a pair of self-locking adjustable loops. The first flexible member construct can be interconnected to the first femoral fixation member. A second femoral fixation member can be coupled to the first flexible member construct and can be adapted to be positioned in the femoral tunnel relative to a second end of the femoral tunnel adjacent a joint space between the femur and a tibia. A second self-locking adjustable flexible member construct having a passage portion with a pair of free ends and a pair of self-locking adjustable loops can be interconnected to the second femoral fixation member.

Claims

1. A method of graft fixation for use in a knee reconstruction procedure, comprising:

forming a femoral tunnel in a femur and a tibial tunnel in a tibia, the femoral tunnel having a first end adjacent to a joint space between the femur and the tibia, and the tibial tunnel having a first end adjacent to the joint space and an opposite second end spaced apart from the joint space;

positioning a first femoral fixation member coupled to a first self-locking adjustable flexible member construct into the femoral tunnel and retaining the first femoral fixation member relative to the femoral tunnel, the first flexible member construct including a first pair of adjustable loops;

tensioning free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the graft into the femoral tunnel;

passing the graft through the tibial tunnel;

tensioning the graft relative to the femoral and tibial tunnels;

implanting a tibial fixation member relative to the tibial tunnel to fix the tensioned graft to the tibia; and

implanting a second femoral fixation member in the femoral tunnel such that a distal end of the second femoral fixation member is positioned adjacent the first end of the femoral tunnel to fix the graft relative to the first end of the femoral tunnel, wherein implanting the second femoral fixation member in the femoral tunnel includes receiving the second femoral fixation member in the femoral tunnel in an interference fit relationship in the femoral tunnel so that movement of the second femoral fixation member in at least one axial direction in the femoral tunnel is resisted.

2. The method of claim 1, wherein tensioning free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the graft into the femoral tunnel includes tensioning the free ends of the first flexible member construct to draw the graft and a second self-locking adjustable flexible member construct coupled to the first flexible member construct through the joint space and into the femoral tunnel.

3. The method of claim 2, further comprising positioning graft strands of the graft around the first pair of adjustable loops extending from the femoral tunnel before tensioning the free ends of the first flexible member construct.

4. The method of claim 2, wherein the second flexible member construct is directly interconnected to the first flexible member construct.

5. The method of claim 2;

wherein implanting the second femoral fixation member in the femoral tunnel such that the distal end of the second femoral fixation member is positioned adjacent the first end of the femoral tunnel includes tensioning free ends of the second flexible member construct to draw the second femoral fixation member through the joint space and into the femoral tunnel.

6. The method of claim 5, further comprising compressing leg members of the second femoral fixation member upon implanting the second femoral fixation member in the femoral tunnel so as to compress the graft between the leg members and the femoral tunnel and resist movement of the second femoral fixation member relative to the femoral tunnel.

7. The method of claim 2, wherein implanting the tibial fixation member relative to the tibial tunnel includes:

coupling a second pair of adjustable loops of the second flexible member construct to the tibial fixation member, the second flexible member construct being interconnected to the first flexible member construct via the second femoral fixation member; and

tensioning free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw the tibial fixation member into the tibial tunnel about the graft to fix the graft to the tibia.

8. The method of claim 7, further comprising:

moving the tibia relative to the femur after implanting the tibial fixation member in the tibial tunnel; and

tensioning the free ends of the first flexible member construct to reduce a size of the first adjustable loops and apply additional tension to the graft strands after moving the tibia relative to the femur.

9. The method of claim 7, further comprising drawing the tibial fixation member into the tibial tunnel using the second flexible member construct until radially outwardly extending projections on a distal end of the tibial fixation member engage an outer surface of the tibia adjacent the tibial tunnel.

10. The method of claim 7, wherein coupling the second pair of adjustable loops of the second self-locking adjustable flexible member construct to the tibial fixation member includes coupling the second pair of adjustable loops about a distal end of the tibial fixation member and along notches in opposed lateral sides of the tibial fixation member.

11. The method of claim 7, further comprising:

forming a counterbore at the second end of the tibial tunnel; and

wherein tensioning free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw the tibial fixation member into the tibial tunnel about the graft to fix the graft to the tibia includes tensioning the free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw the tibial fixation member into the counterbore to fix the graft to the tibia.

12. The method of claim 2, wherein implanting the tibial fixation member into the tibial tunnel to fix the tensioned graft to the tibia includes:

positioning a sheath member coupled to a second pair of adjustable loops of the second flexible member construct into the tibial tunnel about the graft; and

tensioning free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw a plug member interconnected to the second pair of adjustable loops into an inside of the sheath member to expand the sheath member against the graft and tibial tunnel to fix the graft to the tibia.

13. The method of claim 12, wherein positioning a sheath member includes positioning a sheath member having plurality of leg members into the tibial tunnel such that radially outwardly extending tabs at a distal end of the leg members engage an outer surface of the tibia adjacent the tibial tunnel.

14. The method of claim 1, further comprising:

passing the graft through an opening in the second femoral fixation member before drawing the second femoral fixation member into the femoral tunnel, the second femoral fixation member being interconnected to the first flexible member construct; and

tensioning the free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the second femoral fixation member and the graft into the femoral tunnel.

15. The method of claim 14, further comprising tensioning the free ends of the first flexible member construct to draw the second femoral fixation member into the femoral tunnel such that a distal end of the second femoral fixation member supporting the graft strands is positioned adjacent the first end of the femoral tunnel.

16. The method of graft fixation for use in a knee reconstruction procedure, comprising:

forming a femoral tunnel in a femur and a tibial tunnel in a tibia, the femoral tunnel having a first end adjacent to a joint space between the femur and the tibia; and

the tibial tunnel having a first end adjacent to the joint space and an opposite second end spaced apart from the joint space;

positioning a first femoral fixation member coupled to a first self-locking adjustable flexible member construct into the femoral tunnel and retaining the first femoral fixation member relative to the femoral tunnel, the first flexible member construct including a first pair of adjustable loops;

coupling the graft to the first pair of adjustable loops of the first flexible member construct;

tensioning free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the graft and a portion of a second flexible member construct coupled to the first flexible member construct into the femoral tunnel, the second flexible member construct including a second pair of adjustable loops;

passing the graft through the tibial tunnel;

tensioning the graft relative to the femoral and tibial tunnels;

implanting a fixation member into the tibial tunnel to fix the tensioned grail to the tibia; and

implanting a second femoral fixation member relative to the femoral tunnel such that a distal end of the second femoral fixation member is positioned adjacent the first end of the femoral tunnel to fix the tensioned graft relative to the first end of the femoral tunnel.

17. The method of claim 16, wherein implanting a second femoral fixation member into the femoral tunnel includes tensioning free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw the second femoral fixation member through the joint space into the femoral tunnel such that radially outwardly extending leg members of the second femoral fixation member are compressed against the femoral tunnel.

18. The method of claim 17, wherein the first flexible member construct is directly coupled to the second flexible member construct.

19. The method of claim 16, wherein coupling the graft to the first pair of adjustable loops includes coupling the graft to an opening in the second femoral fixation member, the second femoral fixation member being interconnected via an aperture to the first pair of adjustable loops of the first flexible member construct;

and

wherein tensioning free ends of the first flexible member construct includes tensioning free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the second femoral fixation member and the graft into the femoral tunnel such that the distal end of the second femoral fixation member is positioned adjacent the first end of the femoral tunnel to fix the tensioned graft relative to the first end of the femoral tunnel.

20. The method of claim 19, wherein implanting a fixation member relative to the tibial tunnel to fix the tensioned graft to the tibia includes:

coupling the fixation member to the second pair of adjustable loops that extend from the second end of the tibial tunnel such that a portion of the second pair of adjustable loops are received in a notch of the fixation member; and

tensioning free ends of the second flexible member construct to reduce a size of the second pair of adjustable loops and draw the fixation member into the tibial tunnel to fix the graft to the tibia.

21. The method of claim 20, further comprising implanting the second femoral fixation member after drawing the fixation member into the tibial tunnel.

22. The method of claim 19, further comprising drawing the second femoral fixation member and the graft into the femoral tunnel through the joint space so as to bypass the tibial tunnel.

23. The method of claim 16, wherein the femoral tunnel includes a second end opposite the first end adjacent the joint space such that the femoral tunnel extends through a portion of the femur.

24. A method of graft fixation for use in a knee reconstruction procedure, comprising:

positioning a first femoral fixation member coupled to a first self-locking adjustable flexible member construct into a femoral tunnel and retaining the first femoral fixation member relative to the femoral tunnel, the first flexible member construct including a first pair of adjustable loops;

tensioning free ends of the first flexible member construct to reduce a size of the first pair of adjustable loops and draw the graft into the femoral tunnel;

passing the graft through a tibial tunnel;

tensioning the graft relative to the femoral and tibial tunnels;

implanting a tibial fixation member relative to the tibial tunnel to fix the tensioned graft to the tibia; and

implanting a second femoral fixation member in the femoral tunnel to fix the graft relative to the femoral tunnel, wherein the second femoral fixation member is moved into the femoral tunnel in a first axial direction and following implantation engages bone in the femoral tunnel so that movement of the second femoral fixation member in the femoral tunnel in a second axial direction opposite the first axial direction is resisted.