Positive expiratory pressure device having an oscillating valve

• US 10,004,872 B1
• Filed: 03/06/2015
• Issued: 06/26/2018
• Est. Priority Date: 03/06/2015
• Status: Active Grant

• Current Assignee: VLAB LLC
• Original Assignee: D R Burton Healthcare, LLC
• Inventors: Gao, Zhenping
• Primary Examiner(s): Anderson, Gregory
• Assistant Examiner(s): Luarca, Margaret
• Application Number:
  US14/640,713
• Time in Patent Office: 1,208 Days
• Field of Search: 12820716
• CPC Class Codes: A61M 16/0006 with means for creating vibrations in patients' airways
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0866 Passive resistors therefor
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves

Abstract

A PEP module is provided for producing and transmitting oscillations of expiratory air to the lungs and airways of a user to thereby loosen and mobilize mucus obstructions. The PEP module includes an external device housing having a mouthpiece at a first end thereof and a cover at an opposite second end thereof configured for providing resistance to the airflow of the expiratory air. The PEP module further includes a valve assembly contained within the external housing and disposed medially between the mouthpiece and the cover. The valve assembly includes a valve housing and a valve moveably mounted on the valve housing. The valve rapidly and repeatedly oscillates relative to the valve housing as the user exhales to produce oscillations in the expiratory air that are transmitted to the lungs and airways of the user to loosen and mobilize the mucus obstructions.

Claims

1. A Positive Expiratory Pressure (PEP) module comprising:

an airflow passageway formed from a device housing and a valve housing, the airflow passageway having a first end and an opposing second end; and

a valve assembly configured to be disposed between the first and second airflow passageway ends, the valve assembly comprising the valve housing and a valve movably mounted on the valve housing, the valve defined by first and second legs movably affixed to the valve housing, the first and second legs joined by a central ledge, the central ledge defining an angle that is complementary to an angle defined by a wall that forms a portion of the airflow passageway, whereby the valve is operable for producing oscillations in an airflow, whereby the valve is configured to pivot between a first posture substantially in the airflow whereby the valve is positioned more proximal the airflow passageway and oriented complementary thereto, and a second posture substantially out of the airflow whereby the valve is pivoted more distal relative to the airflow passageway, and whereby the valve assumes the first posture absent the presence of the airflow.

2. The PEP module according to claim 1, wherein the device housing second end has at least one opening formed therethrough.

3. The PEP module according to claim 1, wherein the valve oscillates repeatedly between the first posture and the second posture.

4. The PEP module according to claim 3, wherein the airflow of the expiratory air directed by the airflow passageway causes the valve to oscillate via a Venturi effect and Bernoulli'"'"'s principle.

5. The PEP module of claim 4, wherein the first and second legs define a triangular cross-sectional shape.

6. The PEP module of claim 4, wherein the valve defines a generally hollow interior.

7. The PEP module of claim 4, wherein a section of the airflow passageway is defined by a valve wall with an angular outermost portion, and wherein the central ledge is angularly disposed relative to the wall angular outermost portion, such that the central ledge and the wall angular outermost portion are complementary to one another in the valve first posture.

8. The PEP module of claim 7, wherein the wall angular outermost portion defines an angle of less than ninety degrees (90°

) and the central ledge defines an angle of more than ninety degrees (90°

).

9. The PEP module of claim 7, wherein a distance separating the wall angular outermost portion and the central ledge is between a quarter of a millimeter and three millimeters (0.25 mm-3.0 mm).

10. The PEP module of claim 7, wherein the valve housing defines a seat configured for limiting the travel of the valve in a direction away from the passageway.

11. The PEP module of claim 7 further comprising an annular rib extending radially outwards from the valve housing, wherein the annular rib is operable to seat the mouthpiece on an end of the valve housing, and wherein the annular rib is operable to seat the cover on an opposing end of the valve housing relative to the mouthpiece.

12. The PEP module of claim 7, wherein each of the first and second legs define a post, and wherein the valve housing defines corresponding recesses for pivotably receiving different ones of the posts therein, and wherein the valve housing further defines a seat configured to limit the travel of the valve away from the passageway.

13. The PEP module according to claim 1, wherein the valve housing comprises a radially outwardly extending rib for locating and seating at least one of the first and second device housing ends on the valve assembly.

14. An oscillating Positive Expiratory Pressure (PEP) module for producing oscillations in expiratory air exhaled by a user and transmitting the oscillations to the lungs and airways of the user, the oscillating PEP module comprising:

a generally hollow external device housing, the device housing comprising;

a mouthpiece at a first end thereof configured for receiving the expiratory air; and

a cover at an opposite second end thereof configured for restrictively releasing the airflow of the expiratory air through a device housing airflow passageway generating a positive pressure in the lungs and airways of the user; and

a valve assembly contained within the external device housing and disposed medially between the mouthpiece and the cover, the valve assembly comprising;

a valve housing defining a valve housing airflow passageway therethrough for directing the expiratory air from the mouthpiece towards the cover, the valve housing airflow passageway in fluidic communication with the device housing airway passageway; and

a valve movably mounted on the valve housing and configured for repeated movement into and out of the airflow of the expiratory air, the valve defined by first and second legs positioned in parallel orientation and rotatably affixed to the valve housing at opposing sides of the valve housing airflow passageway, the first and second legs joined by a planar central ledge, the central ledge defining an angle complementary to an angle defined by a wall that forms a terminal portion of the passageway of the valve housing, whereby the valve is configured to pivot between a first posture substantially in the airflow of expiratory air whereby the valve is positioned more proximal the valve housing airflow passageway and oriented complementary thereto, and a second posture substantially out of the airflow of expiratory air whereby the valve is pivoted more distal relative to the valve housing airflow passageway, and whereby the valve assumes the first posture absent the presence of the expiratory airflow.

15. The oscillating PEP module according to claim 14, wherein the airflow of the expiratory air directed by the passageway of the valve housing causes the valve to oscillate into and out of the airflow of the expiratory air via a Venturi effect and Bernoulli'"'"'s principle.

16. A method for producing oscillations of expiratory air exhaled by a user to the lungs and airways of the user, the method comprising:

providing the PEP module of claim 14; and

the user exhaling the expiratory air into the mouthpiece of the device housing such that the resistance to the airflow of the expiratory air provided by the cover generates a positive pressure in the lungs and airways of the user and causes the valve to produce oscillations in the airflow of the expiratory air that are transmitted to the lungs and airways of the user to loosen and mobilize mucus obstructions.

17. The method according to claim 16, wherein the valve is pivotally mounted on the valve housing and wherein the oscillations in the airflow of the expiratory air are produced by pivoting movement of the valve into and out of the airflow of expiratory air directed by the passageway defined by the valve housing.

18. The method according to claim 17, wherein the airflow of the expiratory air directed by the passageway defined by the valve housing causes the valve to oscillate into and out of the airflow of the expiratory air by a Venturi effect and Bernoulli'"'"'s principle.