EAP actuated valve

• US 10,006,269 B2
• Filed: 02/24/2017
• Issued: 06/26/2018
• Est. Priority Date: 07/11/2013
• Status: Active Grant

• Current Assignee: Superior Energy Services LLC (SESI Holdings, Inc.)
• Original Assignee: Superior Energy Services LLC (SESI Holdings, Inc.)
• Inventors: Holder, Barry K.
• Primary Examiner(s): Bomar, Shane
• Application Number:
  US15/441,817
• Publication Number:
  US 20170167224A1
• Time in Patent Office: 487 Days
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 34/108 with time delay systems, e.g. hydraulic impedance mechanisms

Abstract

A casing valve including a tool housing defining an internal channel from a wellbore annulus. A valve allows selective communication between the internal channel and the wellbore annulus, where the valve has a sliding sleeve positioned externally to the tool housing. A first piston surface for opening the valve and a second piston surface for closing the valve are attached to the sleeve and a fluid supply valve directs fluid to the first and second piston surface. An electronic controller operates the fluid control valve to direct the fluid to the first and second control valve.

Claims

1. A sleeve valve comprising:

a. an outer tubular with at least one outer flow aperture;

b. an inner tubular with at least one inner flow aperture;

c. an annular space formed between the inner and outer tubulars;

d. a predominantly axially extending right-side EAP actuator assembly positioned on a right side of the inner and outer flow apertures within the annular space;

e. a predominantly axially extending left-side EAP actuator assembly position on a left side of the inner and out flow apertures within the annular space;

f. wherein the right-side and left-side EAP actuator assemblies (i) include a plurality of EAP actuators, and (ii) are configured to apply an axial opposing force between the inner and outer tubulars;

g. wherein the EAP actuators have end caps and an end cap of a right-side EAP actuator is fixed to the outer tubular and another end cap of a right-side EAP actuator is fixed to the inner tubular member, and

h. control electronics configured to selectively energize the EAP actuator assemblies.

2. The sleeve valve according to claim 1, wherein the right-side EAP actuator assembly has at least three actuators with end caps, and wherein (i) the end cap most proximate to the flow apertures is fixed to one of the inner or outer tubular, (ii) the end cap most distal from the flow apertures is fixed to the other of the inner or outer tubular, and (iii) the end caps between the most proximal and most distal are not fixed to either the inner or outer tubular.

3. The sleeve valve according to claim 1, wherein the EAP actuator assemblies extend circumferentially around the inner tubular.

4. The sleeve valve according to claim 1, wherein energizing of one of the left-side or right-side EAP actuator assemblies aligns the inner and out flow passages and energizing the other of the left-side or right-side EAP actuator assemblies misaligns the inner and outer flow passages.

5. The sleeve valve according to claim 1, wherein the control electronics further includes a power source.

6. The sleeve valve according to claim 5, wherein the control electronics include a receiver for receiving activation signals.

7. The sleeve valve according to claim 6, wherein the receiver is configured to detect pressure pulses induced in fluid within a wellbore containing the sleeve valve.

8. A sleeve valve comprising:

a. an outer tubular with at least one outer flow aperture;

b. an inner tubular with at least one inner flow aperture;

c. an annular space formed between the inner and outer tubulars;

d. a predominantly axially extending right-side EAP actuator assembly positioned on a right side of the inner and outer flow apertures within the annular space;

e. a predominantly axially extending left-side EAP actuator assembly position on a left side of the inner and out flow apertures within the annular space;

f. wherein the right-side and left-side EAP actuator assemblies are configured to apply an axial opposing force between the inner and outer tubulars;

g. wherein primary seals are positioned inwardly of the EAP actuator assemblies and on either side of the inner and outer flow passages when the passages are in an aligned position;

h. wherein the primary seals include seal elements formed of an EAP material configured to radially compress upon activation; and

i. control electronics configured to (i) selectively energize the EAP actuator assemblies, and (ii) selectively energize the EAP material of the primary seals.

9. The sleeve valve according to claim 8, wherein one of the primary seals is positioned between the inner and outer flow passages when flow passages are in a misaligned position.

10. The sleeve valve according to claim 8, wherein the primary seals are bi-directional chevron seals.

11. The sleeve valve according to claim 10, further comprising a control electronics and a power source, wherein the control electronics energize the chevron seals prior to energizing one of the EAP actuator assemblies.

12. The sleeve valve according to claim 8, further comprising secondary seals including a predominantly radially expanding EAP actuator, the secondary seals positioned between the primary seals and an outer end cap on each of the left-side and right-side EAP actuator assemblies.

13. The sleeve valve according to claim 12, wherein the secondary seals are connected to the left-side and right-side EAP actuator assemblies and move with the left-side and right-side actuator assemblies.

14. The sleeve valve according to claim 12, wherein the secondary seals further comprise a plurality of annular EAP seal elements.