Apparatuses and methods for at-bit resistivity measurements for an earth-boring drilling tool

• US 10,006,283 B2
• Filed: 07/13/2016
• Issued: 06/26/2018
• Est. Priority Date: 04/11/2012
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: DiGiovanni, Anthony A., Scott, Danny E., Georgi, Daniel T., Curry, David A., Khokhar, Rashid W., DiFoggio, Rocco
• Primary Examiner(s): Michener, Blake E
• Assistant Examiner(s): Sebesta, Christopher J
• Application Number:
  US15/209,155
• Publication Number:
  US 20160319660A1
• Time in Patent Office: 713 Days
• CPC Class Codes: B22F 2005/001 Cutting tools, earth boring or grinding tool other than table ware
• CPC Class Codes: B22F 2005/005 Article surface comprising protrusions
• CPC Class Codes: B22F 7/06 of composite workpieces or articles from parts, e.g. to form tipped tools B22F7/002 takes precedence
• CPC Class Codes: C22C 26/00 Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
• CPC Class Codes: E21B 10/567 with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 47/013 Devices specially adapted for supporting measuring instruments on drill bits
• CPC Class Codes: E21B 49/003 by analysing drilling variables or conditions E21B49/005 takes precedence; systems specially adapted for monitoring a plurality of drilling variables or conditions E21B44/00
• CPC Class Codes: G01V 3/20 operating with propagation of electric current

Abstract

A cutting element for an earth-boring drilling tool comprises a cutting body having a cutting surface thereon, and a sensor coupled with the cutting surface, the sensor configured to determine resistivity of a contacting formation. An earth-boring drilling tool comprises a bit body and an instrumented cutting element coupled with the bit body. The cutting element includes a cutting body having a cutting surface thereon, and at least one sensor located proximate the cutting surface. The at least one sensor is oriented and configured to determine resistivity of a contacting formation. A method of determining resistivity of a subterranean formation during a drilling operation comprises energizing a sensor of an instrumented cutting element of a drill bit, sensing a return signal flowing on or through the subterranean formation through the instrumented cutting element, and determining a resistivity of the subterranean formation based, at least in part, on the return signal.

Claims

1. An earth-boring drilling tool, comprising:

a body having at least one blade;

a cutting element secured to the at least one blade, the cutting element comprising;

a cutting element body having a cutting surface thereon; and

at least one sensor disposed within the cutting element body and having at least one exposed surface, wherein the at least one sensor includes;

a first pair of electrodes coupled to a voltage source, and

a second pair of electrodes coupled to a current source; and

control circuitry operably coupled with the at least one sensor of the cutting element, and configured to;

energize the at least one sensor to cause a current to flow through an earth formation in contact with the cutting element; and

measure the current through the first pair of electrodes and measure a voltage through the second pair of electrodes to determine a resistivity of the earth formation responsive to the current.

2. The earth-boring drilling tool of claim 1, wherein the control circuitry includes a current source configured to inject the current as a fixed current into the earth formation through the at least one sensor.

3. The earth-boring drilling tool of claim 1, wherein the control circuitry includes a voltage source configured to generate a fixed voltage across a portion of the earth formation.

4. The earth-boring drilling tool of claim 1, wherein the control circuitry is housed within the body.

5. The earth-boring drilling tool of claim 1, wherein the control circuitry includes an oscillator configured to generate the current at a desired frequency.

6. The earth-boring drilling tool of claim 1, wherein the at least one sensor includes a doped diamond material.

7. The earth-boring drilling tool of claim 1, further comprising:

another cutting element secured to the at least one blade, the another cutting element comprising;

a cutting element body having a cutting surface thereon; and

at least one sensor disposed within the cutting element body and having at least one exposed surface,

wherein the control circuitry is operably coupled with the at least one sensor of the another cutting element, and configured to energize the at least one sensor of the another cutting element to cause a current to flow through an earth formation between the cutting element to the another cutting element.

8. The earth-boring drilling tool of claim 1, further comprising:

another cutting element secured to a non-cutting location on the earth-boring drilling tool, wherein the control circuitry is operably coupled with at least one sensor of the another cutting element, and configured to energize the at least one sensor of the another cutting element to cause a current to flow through an earth formation between the cutting element to the another cutting element.

9. The earth-boring drilling tool of claim 8, wherein the non-cutting location is proximate a surface of the earth formation.

10. The earth-boring drilling tool of claim 8, wherein the non-cutting location is at a location that actively engages with the earth formation during a dragging or rubbing mode of the earth-boring drilling tool.

11. The earth-boring drilling tool of claim 1, wherein the first pair of electrodes and the second pair of electrodes are aligned linearly.

12. The earth-boring drilling tool of claim 1, wherein the first pair of electrodes and the second pair of electrodes are arranged in a non-linear pattern.

13. An earth-boring drilling tool, comprising:

a body;

a first instrumented cutting element secured proximate a vertical side of the body;

a second instrumented cutting element secured proximate a horizontal side of the body, wherein the first instrumented cutting element and the second instrumented cutting element each include at least one sensor disposed therein; and

control circuitry operably coupled with the at least one sensor of each of the first instrumented cutting element and the second instrumented cutting element, and configured to;

energize the at least one sensor of the first instrumented cutting element to cause current to flow through an earth formation in contact with the first instrumented cutting element;

determine a vertical resistivity of the earth formation responsive to the current generated by the first instrumented cutting element and flowing between at least two electrodes disposed in the first instrumented cutting element;

energize the at least one sensor of the second instrumented cutting element to cause current to flow through the earth formation in contact with the second instrumented cutting element; and

determine a horizontal resistivity of the earth formation responsive to the current generated by the second instrumented cutting element and flowing between at least two electrodes disposed in the second instrumented cutting element.

14. The earth-boring drilling tool of claim 13, wherein the control circuitry is further configured to determine an anisotropy ratio for the horizontal resistivity and the vertical resistivity.

15. The earth-boring drilling tool of claim 13, wherein the control circuitry is further configured to determine at least one characteristic of the earth formation based, at least in part, on an anisotropy ratio between the horizontal resistivity and the vertical resistivity.

16. The earth-boring drilling tool of claim 13, wherein the at least one sensor of each of the first instrumented cutting element and the second instrumented cutting element includes at least one exposed surface.

17. An earth-boring drilling tool, comprising:

a body;

a first instrumented cutting element secured proximate a vertical side of the body;

a second instrumented cutting element secured proximate a horizontal side of the body;

a third instrumented cutting element secured proximate the vertical side of the body;

a fourth instrumented cutting element secured proximate the horizontal side of the body, wherein the first instrumented cutting element, the second instrumented cutting element, the third instrumented cutting element, and the fourth instrumented cutting element each include at least on sensor disposed therein;

control circuitry operably coupled with the at least one sensor of each of the first instrumented cutting element, the second instrumented cutting element, the third instrumented cutting element, and the fourth instrumented cutting element, and configured to;

energize the at least one sensor of the first instrumented cutting element to cause current to flow through an earth formation in contact with the first instrumented cutting element;

determine a vertical resistivity of the earth formation responsive to the current generated by the first instrumented cutting element flowing to the third instrumented cutting element; and

energize the at least one sensor of the second instrumented cutting element to cause current to flow through the earth formation in contact with the second instrumented cutting element, and

determine a horizontal resistivity of the earth formation responsive to the current generated by the second instrumented cutting element flowing to the fourth instrumented cutting element to determine the horizontal resistivity.

18. The earth-boring drilling tool of claim 17, wherein:

the first instrumented cutting element and the third instrumented cutting element are secured to a same blade proximate the vertical side of the body; and

the second instrumented cutting element and the fourth instrumented cutting element are secured to a same blade proximate the horizontal side of the body.

19. An earth-boring drilling tool, comprising:

a body;

a first instrumented cutting element secured proximate a vertical side of the body;

a second instrumented cutting element secured proximate a horizontal side of the body;

a third instrumented cutting element secured proximate the vertical side of the body;

a fourth instrumented cutting element secured proximate the horizontal side of the body, wherein;

the first instrumented cutting element, the second instrumented cutting element, the third instrumented cutting element, and the fourth instrumented cutting element each include at least on sensor disposed therein,

the first instrumented cutting element and the third instrumented cutting element are coupled as a pair to a voltage source configured to generate a fixed voltage across the first instrumented cutting element and the third instrumented cutting element; and

the second instrumented cutting element and the fourth instrumented cutting element are coupled as a pair to a voltage source configured to generate a fixed voltage across the second instrumented cutting element and the fourth instrumented cutting element; and

control circuitry operably coupled with the at least one sensor of each of the first instrumented cutting element, the second instrumented cutting element, the third instrumented cutting element, and the fourth instrumented cutting element, and configured to;

energize the at least one sensor of the first instrumented cutting element to cause current to flow through an earth formation in contact with the first instrumented cutting element;

determine a vertical resistivity of the earth formation responsive to the current generated by the first instrumented cutting element;

energize the at least one sensor of the second instrumented cutting element to cause current to flow through the earth formation in contact with the second instrumented cutting element; and

determine a horizontal resistivity of the earth formation responsive to the current generated by the second instrumented cutting element.

20. A method of operating an earth-boring drilling tool, the method comprising:

energizing a sensor disposed within a cutting body of an instrumented cutting element coupled with a blade of a body of a drilling tool while the sensor is in contact with a subterranean formation during a drilling operation;

sensing a signal from a first pair of electrodes of the sensor coupled to a voltage source and sensing another signal from a second pair of electrodes of the sensor coupled to a current source responsive to current flowing through the subterranean formation caused by the energizing; and

measuring the current through the first pair of electrodes and measuring a voltage through the second pair of electrodes to determine at least one characteristic of the subterranean formation, based at least in part, on measuring the signal and a determined resistivity for the subterranean formation.