Component with embedded sensor
First Claim
Patent Images
1. An article, comprising:
- a multi-layer wall structure including an embedded sensor, the multi-layer wall structure and the sensor bonded together, wherein the article is configured for use in a gas turbine engine, and, when the article is in use, at least one layer of the multi-layer wall structure covers the sensor and protects the sensor from exposure to a core flow path of the gas turbine engine.
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Abstract
One exemplary embodiment of this disclosure relates to an article having a multi-layer wall structure having an embedded sensor. Further, the multi-layer wall structure and the sensor are bonded together.
18 Citations
21 Claims
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1. An article, comprising:
a multi-layer wall structure including an embedded sensor, the multi-layer wall structure and the sensor bonded together, wherein the article is configured for use in a gas turbine engine, and, when the article is in use, at least one layer of the multi-layer wall structure covers the sensor and protects the sensor from exposure to a core flow path of the gas turbine engine. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. An article, comprising:
a multi-layer wall structure including an embedded sensor, the multi-layer wall structure and the sensor bonded together, wherein the multi-layer wall structure includes a substantially arcuate shape, and wherein the multi-layer wall structure provides a portion of a leading edge of an airfoil section of an engine component.
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13. A method of forming an aircraft component, comprising:
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embedding a sensor into a wall, the sensor bonded to the wall; and forming a portion of an aircraft component with the wall, wherein the wall is configured to be exposed to a core flow path of a gas turbine engine when the aircraft component is in use, and wherein the sensor is embedded into the wall such that the wall protects the sensor from direct exposure to the core flow path. - View Dependent Claims (14, 15, 16, 17, 18)
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19. A method of forming an engine component, comprising:
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additively forming a wall by bonding a plurality of metal layers together using an ultrasonic welding process; embedding a sensor into the wall by bonding the sensor to the metal layers during the additive forming step, wherein each of the metal layers includes a plurality of pieces of material, wherein adjacent pieces of material establish a seam, and wherein the metal layers are arranged such that the seams of adjacent layers are staggered relative to one another; and forming a portion of an engine component with the wall. - View Dependent Claims (20, 21)
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Specification