LED lamp

• US 10,006,591 B2
• Filed: 06/25/2015
• Issued: 06/26/2018
• Est. Priority Date: 06/25/2015
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Progl, Curt, Nguyen, Nick Hoang
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): Fallahkhair, Arman B
• Application Number:
  US14/749,765
• Publication Number:
  US 20160377235A1
• Time in Patent Office: 1,097 Days
• Field of Search: 36231102, 362294, 362373, 362646, 362345, 362218, 362652, 362655
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21V 11/02 using parallel laminae or strips, e.g. of Venetian-blind type F21V11/06 takes precedence
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 29/50 Cooling arrangements air-treatment systems dissipating or using the heat of lighting fixtures F24F3/056
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21Y 2101/00 Point-like light sources

Abstract

The LED lamp has an enclosure defined by a housing and an optically transmissive exit surface. A base is connected to the enclosure. The housing is connected to the base at a proximal end and diverges as the housing extends away from the base to a distal end. The optically transmissive exit surface is connected to the distal end of the housing. A LED board is positioned transversely to a longitudinal axis of the enclosure adjacent the distal end to define a first interior space and a second interior space. A passage communicates the first interior space with the second interior space. A first aperture and a second aperture in the enclosure communicate the first interior space and the second interior space with the exterior of the lamp.

Claims

1. A LED lamp comprising:

an enclosure comprising a non-optically transmissive housing and an optically transmissive exit surface and a base connected to the enclosure defining a longitudinal axis extending from the base to the optically transmissive exit surface, the housing having a generally conically shaped sidewall and being connected to the base at a proximal end and diverging as the housing extends away from the base to a distal end to define an interior cavity, the distal end of the housing defining a maximum lateral width of the enclosure, the optically transmissive exit surface defining an open end that is connected to the distal end of the housing, the open end defining a maximum lateral width of the optically transmissive exit surface where the maximum lateral width of the housing is substantially equal to the maximum lateral width of the optically transmissive exit surface such that the optically transmissive exit surface does not extend laterally beyond the base wherein the enclosure is configured to have the form factor of a BR lamp and where the housing has the shape of a reflector;

a lamp electronics board comprising a first end and a second end, the first end mounted to the base such that the lamp electronics board extends from the base along the longitudinal axis of the enclosure and the second end is disposed adjacent the distal end of the housing such that the interior cavity is substantially open between the distal end and the proximal end;

a LED board positioned in the interior cavity and mounted to the second end of the lamp electronics board such that the LED board is positioned adjacent the distal end of the housing and is oriented transversely to a longitudinal axis of the enclosure and defining a first interior space and a second interior space and a passage communicating the first interior space with the second interior space, the LED board being supported in the housing such that a thermally conductive path is not created between the LED board and an external heat sink;

a LED on the LED board operable to emit light when energized through an electrical path from the base, the LED and LED board being positioned within the housing such that light is emitted primarily directly from the exit surface without being reflected off of the housing;

a first aperture located in the sidewall of the housing and communicating the first interior space with the exterior of the lamp and a second aperture in the sidewall of the housing adjacent the distal end and the optically transmissive exit surface and communicating with the second interior space such that a chimney effect is created where air flows along the longitudinal axis of the lamp around the lamp electronic board and the LED board such that heat is least partially dissipated from the LED board by convection of air in the housing.

2. The LED lamp of claim 1 wherein the lamp electronics board is electrically coupled to the LED board by a spring contact.

3. The LED lamp of claim 2 further comprising a reinforcement member, the reinforcement member comprising a first channel for retaining the LED board and a second channel for receiving the lamp electronics board.

4. The LED lamp of claim 3 wherein the spring contact is on the reinforcement member.

5. The LED lamp of claim 3 wherein the reinforcement member comprises an aperture for receiving the spring contact.

6. The LED lamp of claim 1 wherein the housing has an outer surface where the outer surface has a polished finish.

7. The LED lamp of claim 6 wherein the outer surface has a surface texture of VDI24.

8. The LED lamp of claim 1 wherein the first aperture is positioned adjacent the base.

9. The LED lamp of claim 1 wherein the LED board is thermally dissipative.

10. The LED lamp of claim 1 wherein the LED board is electrically conductive and forms a part of the electrical path.

11. The LED lamp of claim 1 wherein one of the LED board and the lamp electronics board comprises a slot that receives a tab on the other one of the LED board and the lamp electronics board.

12. The LED lamp of claim 1 wherein one of the LED board and the enclosure comprises a channel that receives a projection on the other one of the LED board and the enclosure to fix the position of the LED board relative to the enclosure.

13. A LED lamp comprising:

an enclosure comprising a housing and an optically transmissive exit surface and a base connected to the enclosure defining a longitudinal axis extending from the base to the optically transmissive exit surface, the housing having a generally conically shaped sidewall and extending from the base where the housing diverges as the housing extends away from the base to a distal end, the distal end of the housing defining a maximum lateral width of the enclosure, the optically transmissive exit surface defining an open end that is connected to the distal end of the housing, the open end defining a maximum lateral width of the optically transmissive exit surface where the maximum lateral width of the housing is substantially equal to the maximum lateral width of the optically transmissive exit surface such that the optically transmissive exit surface does not extend laterally beyond the base wherein the enclosure is configured to have the form factor of a BR lamp;

a lamp electronics board comprising a first end and a second end, the first end mounted to the base such that the lamp electronics board extends from the base along the longitudinal axis of the enclosure and the second end is disposed adjacent the distal end of the housing such that the interior cavity is substantially open between the distal end and the proximal end;

a LED board mounted to the second end of the lamp electronics board such that the LED board is positioned adjacent the distal end of the housing defining a first interior space and a second interior space between the LED board and the exit surface and a passage communicating the first interior space with the second interior space, the LED board being supported in the housing such that a thermally conductive path is not created between the LED board and an external heat sink, the LED board comprising a thermally conductive material for dissipating heat to air inside of the enclosure by convection;

a LED on the LED board operable to emit light when energized through an electrical path from the base, the LED and LED board being positioned within the housing such that light is emitted primarily directly from the exit surface without being reflected off of the housing;

a first aperture located in the sidewall of the housing and communicating the first interior space with the exterior of the lamp and a second aperture communicating the second interior space with the exterior of the lamp, the second aperture being in the optically transmissive exit surface such that a chimney effect is created where air flows over and around the LED board and the lamp electronic board such that heat is dissipated from the LEDs at least partially by convection of air in the housing without use of an external heat sink.

14. The LED lamp of claim 13 wherein the second aperture is positioned at a center of the exit surface.

15. The LED lamp of claim 13 wherein the second aperture is positioned at a periphery of the exit surface.

16. The LED lamp of claim 13 wherein the LED board is electrically conductive and forms a part of the electrical path.

17. The LED lamp of claim 13 the lamp electronics board is electrically coupled to the LED board by a spring contact.