Air conditioning system for use in vehicle

• US 10,006,684 B2
• Filed: 12/10/2015
• Issued: 06/26/2018
• Est. Priority Date: 12/10/2015
• Status: Active Grant

• Current Assignee: Bergstrom Incorporated
• Original Assignee: Bergstrom Incorporated
• Inventors: Connell, Brett S., Herrmann, Brett J., Zeigler, Terry
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US14/965,142
• Publication Number:
  US 20170167757A1
• Time in Patent Office: 929 Days
• Field of Search: 62175, 62199, 62200, 62509, 62133
• CPC Class Codes: B60H 1/00378 for tractor or load vehicle cabins
• CPC Class Codes: B60H 1/323 characterised by comprising auxiliary or multiple systems, e.g. plurality of evaporators, or by involving auxiliary cooling devices
• CPC Class Codes: B60H 2001/3241 of air
• CPC Class Codes: B60H 2001/3261 of the air at an evaporating unit
• CPC Class Codes: B60H 2001/3283 to control the refrigerant flow
• CPC Class Codes: F25B 2600/2519 On-off valves
• CPC Class Codes: F25B 41/24 Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: F25B 5/02 arranged in parallel
• CPC Class Codes: F25B 6/02 arranged in parallel

Abstract

An air conditioning system for use in a vehicle includes at least one compressor, a condenser disposed downstream of the at least one compressor and a plurality of evaporators disposed downstream of the condenser with first and second evaporators fluidly coupled to each other in parallel. The at least one compressor, the condenser, and the plurality of evaporators are fluidly connected by refrigerant lines to form a refrigerant circuit. The air conditioning system also includes a plurality of shut-off valves, with one shut-off valve installed at a refrigerant inlet and another shut-off valve installed at a refrigerant outlet of the first evaporator. The shut-off valves are controlled to prevent undesired collection of refrigerant in the first evaporator.

Claims

1. An air conditioning system for use in a vehicle having two or more compartments, the air conditioning system comprising:

a plurality of compressors for compressing refrigerant into a compressed refrigerant, the plurality of compressors including;

a first compressor configured to connect to an internal combustion engine of the vehicle and be driven by the internal combustion engine when the internal combustion engine is running; and

a second compressor fluidly coupled in parallel to the first compressor and configured to operate when the internal combustion engine of the vehicle is not running;

a condenser disposed downstream of the first compressor and the second compressor and configured to condense the compressed refrigerant;

a plurality of evaporators disposed downstream of the condenser and configured to evaporate the condensed refrigerant, the plurality of evaporators including a first evaporator and a second evaporator, wherein;

the first evaporator and the second evaporator are fluidly coupled to each other in parallel;

the first evaporator is in thermal communication with a cab compartment of the vehicle to cool the cab compartment; and

the second evaporator is in thermal communication with a sleeper compartment of the vehicle to cool the sleeper compartment;

a plurality of shut-off valves including a first shut-off valve and a second shut-off valve, wherein the first shut-off valve is installed at a refrigerant inlet of the first evaporator and the second shut-off valve is installed at a refrigerant outlet of the first evaporator to prevent refrigerant from collecting in the first evaporator;

refrigerant lines fluidly connecting the plurality of compressors, the condenser, and the plurality of evaporators to form a refrigerant circuit for circulating the refrigerant; and

a controller communicatively coupled to the plurality of compressors and the first and second shut-off valves, the controller configured to operate the first and second shut-off valves and the plurality of compressors, including adjusting operation of the plurality of compressors based on whether the internal combustion engine of the vehicle is running.

2. The air conditioning system of claim 1, further comprising a first sensor configured to measure airflow passing over the first evaporator;

and

wherein the controller is electrically coupled to the first sensor and configured to;

automatically close the first and second shut-off valves when the measured airflow passing over the first evaporator is less than a first predetermined volume, and

automatically open the first and second shut-off valves when the measured airflow passing over the first evaporator is equal to or greater than the first predetermined volume.

3. The air conditioning system of claim 2, wherein first predetermined volume is based on one or more occupant preferences.

4. The air conditioning system of claim 1, wherein the controller is configured to automatically control operation of the plurality of compressors in accordance with cooling demand of the two or more compartments of the vehicle.

5. The air conditioning system of claim 1, wherein the first evaporator is mounted in the cab compartment of the vehicle.

6. The air conditioning system of claim 1, wherein the plurality of evaporators further includes a third evaporator fluidly coupled to the first and second evaporators in parallel and in thermal communication with a third compartment of the two or more compartments of the vehicle.

7. The air conditioning system of claim 1, wherein the second compressor is an electrically driven compressor.

8. The air conditioning system of claim 1, further

a first flow control valve disposed upstream of the first compressor and configured to selectively restrict or permit flow of the refrigerant to the first compressor;

and

a second flow control valve disposed upstream of the second compressor and configured to selectively restrict or permit flow of the refrigerant to the second compressor.

9. The air conditioning system of claim 1, further comprising:

a first metering device disposed between the first shut off valve and the first evaporator and configured for controlling flow rate of the refrigerant into the first evaporator; and

a second metering device disposed upstream of the second evaporator and configured for controlling flow rate of the refrigerant into the second evaporator.

10. The air conditioning system of claim 9, wherein the first and the second metering devices are thermal expansion valves.

11. The air conditioning system of claim 1, further comprising a receiver component disposed between the condenser and the plurality of evaporators and configured for performing one or more of the following:

temporarily storing the refrigerant; and

absorbing moisture from the refrigerant.

12. The air conditioning system of claim 1, wherein the plurality of shut-off valves include a third shut-off valve and a fourth shut-off valve, wherein the third shut-off valve is installed at a refrigerant inlet of the second evaporator and the fourth shut-off valve is installed at a refrigerant outlet of the second evaporator to prevent refrigerant from collecting in the second evaporator.

13. The air conditioning system of claim 12, further comprising:

a first sensor configured to measure airflow passing over the first evaporator;

a second sensor configured to measure airflow passing over the second evaporator; and

a controller electrically coupled to the first and second sensors and configured to;

automatically close the first and second shut-off valves when the measured airflow passing over the first evaporator is less than a first predetermined volume,

automatically open the first and second shut-off valves when the measured airflow passing over the first evaporator is equal to or greater than the first predetermined volume,

automatically close the third and fourth shut-off valves when the measured airflow passing over the second evaporator is less than a second predetermined volume, and

automatically open the third and fourth shut-off valves when the measured airflow passing over the second evaporator is equal to or greater than the second predetermined volume.

14. The air conditioning system of claim 13, wherein the second predetermined volume is at most 75 Cubic Feet per Minute (CFM).

15. The air conditioning system of claim 12, wherein the controller is further configured to operate the third and fourth shut-off valves.

16. The air conditioning system of claim 1, further comprising:

a first air blower positioned proximate the first evaporator and configured to blow air over the first evaporator;

a second air blower positioned proximate the second evaporator and configured to blow air over the second evaporator, and

a third air blower positioned proximate the condenser and configured to blow air over the condenser.

17. The air conditioning system of claim 1, wherein the controller is further configured to operate the first and second shut-off valves based on occupant preferences.

18. The air conditioning system of claim 1, wherein the controller is further configured to operate the first and second shut-off valves based on a type of the vehicle.

19. The air conditioning system of claim 1, wherein the controller is further configured to operate the air conditioning system in a first mode, a second mode, and a third mode;

and

wherein;

in the first mode, both the first evaporator and the second evaporator are in operation and receiving the condensed refrigerant;

in the second mode, the first evaporator is in operation and receiving the condensed refrigerant while the second evaporator is not in operation and is not receiving the condensed refrigerant; and

in the third mode, the second evaporator is in operation and receiving the condensed refrigerant while the first evaporator is not in operation and is not receiving the condensed refrigerant.

20. An air conditioning system for use in a vehicle, the air conditioning system comprising:

at least one compressor for compressing a refrigerant into a compressed refrigerant;

a condenser disposed downstream of the at least one compressor for condensing the compressed refrigerant;

a plurality of evaporators disposed downstream of the condenser for evaporating the condensed refrigerant, the plurality of evaporators including a first evaporator and a second evaporator, wherein the first evaporator and the second evaporator are fluidly coupled to each other in parallel;

a plurality of shut-off valves including a first shut-off valve and a second shut-off valve, wherein the first shut-off valve is installed at a refrigerant inlet of the first evaporator and the second shut-off valve is installed at a refrigerant outlet of the first evaporator to prevent refrigerant from collecting in the first evaporator when airflow over the first evaporator is less than a first predetermined volume;

refrigerant lines fluidly connecting the at least one compressor, the condenser, and the plurality of evaporators to form a refrigerant circuit for circulating the refrigerant;

a first sensor configured to measure airflow passing over the first evaporator; and

a controller electrically coupled to the first sensor, the at least one compressor, and the first and second shut-off valves, the controller configured to;

automatically close the first and second shut-off valves when the measured airflow passing over the first evaporator is less than a first predetermined volume, and

automatically open the first and second shut-off valves when the measured airflow passing over the first evaporator is equal to or greater than the first predetermined volume.

21. The air conditioning system of claim 20, wherein:

the first evaporator is in thermal communication with a cab compartment of the vehicle to cool the cab compartment; and

the second evaporator is in thermal communication with a sleeper compartment of the vehicle to cool the sleeper compartment.