Communications device with adaptive scanner for process control

• US 10,007,258 B2
• Filed: 08/11/2015
• Issued: 06/26/2018
• Est. Priority Date: 08/11/2015
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Subramanya, Srikanth, Van Schie, Ard, Van Bekkum, Frank, Musigeri, Venkatachal Gunderao, Petersen, Andre
• Primary Examiner(s): Suryawanshi, Suresh
• Application Number:
  US14/822,987
• Publication Number:
  US 20170045882A1
• Time in Patent Office: 1,050 Days
• Field of Search: 700 74
• CPC Class Codes: G05B 19/00 Programme-control systems
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/41855 by local area network [LAN], network structure
• CPC Class Codes: G05B 2219/42263 Different sample rates, multiple sample rates for the different loops
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method of process control within a plant includes providing a first and second field device associated with processing equipment sensing a first and second process parameter respectively. The field devices are communicably coupled to a host computer by a communications path including a shared field communications channel portion (shared communications channel) that terminates at a communications device which includes a processor and memory that implements an adaptive scan period determination algorithm (adaptive scanner) which determines a first scan period for the first field device and a second scan period for the second field device each based on a parameter relevant to a data type of the process parameter or communications used. The host computer monitors operations in the plant using sampled data provided by the communications device including data based on the first and second process parameter at their respective scan periods.

Claims

1. A method of process control within an industrial plant (plant), comprising:

providing in said plant a process control system including a first field device associated with first processing equipment for sensing a first process parameter and at least a second field device associated with second processing equipment for sensing a second process parameter, wherein said first field device and said second field device are both communicably coupled to a host computer by a communications path including a shared field communications channel portion (shared communications channel) that terminates at a communications device which includes a processor having an associated memory which implements an adaptive scan period determination algorithm stored in said memory (adaptive scanner);

said adaptive scanner adaptively determining individual scan periods including a first scan period for said first field device and a second scan period that is not equal to said first scan period for said second field device, wherein said first scan period is determined using field data values received from said first field device including a first process parameter, field communication requests and operational commands from said host computer, and wherein said second scan period is determined using field data values received from said second field device including a second process parameter, and said field communication requests and said operational commands from said host computer, and

said host computer monitoring operations in said plant using sampled data provided by said communications device including data based on said first process parameter provided at said first scan period and said second process parameter provided at said second scan period.

2. The method of claim 1, further comprising at least one gateway device, wherein said adaptive scanner is part of said gateway device.

3. The method of claim 2, wherein there are a plurality of said gateway devices in a distributed configuration each including said adaptive scanner.

4. The method of claim 1, further comprising at least one gateway device, wherein said communications device is a stand-alone device and is between said gateway device and said host computer, and wherein said shared communications channel is between said gateway device and said communications device.

5. The method of claim 1, wherein said first process parameter and said second process parameter both include a flow parameter or measurement data.

6. The method of claim 1, wherein said first process parameter and said second process parameter both include a communication parameter.

7. The method of claim 1, wherein said first and said second processing equipment comprise storage tanks.

8. The method of claim 1, wherein said shared communications channel comprises a serial field line.

9. The method of claim 1, wherein said shared communications channel supports a plurality of different variables.

10. A software product, comprising:

a non-transitory data storage medium (memory) that includes program instructions for an adaptive scan period determination algorithm (adaptive scanner) stored in said memory executable by a processor to enable said processor to execute a method of process control within an industrial plant (plant) including a first field device associated with first processing equipment for sensing a first process parameter and at least a second field device associated with second processing equipment for sensing a second process parameter, wherein said first field device and said second field device are both communicably coupled to a host computer by a shared communications channel that terminates at a communications device which includes said processor and said memory as associated memory that implements said adaptive scanner, said method comprising;

adaptively determining individual scan periods including a first scan period for said first field device and a second scan period that is not equal to said first scan period for said second field device, wherein said first scan period is determined using field data values received from said first field device including a first process parameter, field communication requests, and operational commands from said host computer, and wherein said second scan period is determined using field data values received from said second field device including a second process parameter, said field communication requests, and said operational commands from said host computer.

11. The software product of claim 10, comprising wherein said first process parameter and said second process parameter both include a flow parameter or measurement data.

12. The software product of claim 10, wherein said first process parameter and said second process parameter both include a communication parameter.

13. The software product of claim 10, wherein said first and said second processing equipment comprise storage tanks.

14. The software product of claim 10, wherein said shared communications channel comprises a serial field line.