Mounting system for photovoltaic arrays

• US 10,008,974 B2
• Filed: 09/14/2015
• Issued: 06/26/2018
• Est. Priority Date: 09/02/2011
• Status: Active Grant

• Current Assignee: PV Solutions, LLC
• Original Assignee: PV Solutions, LLC
• Inventors: Tomlinson, Joseph
• Primary Examiner(s): Sterling, Amy J.
• Application Number:
  US14/853,642
• Publication Number:
  US 20160049898A1
• Time in Patent Office: 1,016 Days
• CPC Class Codes: F24S 20/60 Solar heat collectors integrated in fixed constructions, e.g. in buildings
• CPC Class Codes: F24S 25/33 forming substantially planar assemblies, e.g. of coplanar or stacked profiles
• CPC Class Codes: H02S 20/00 Supporting structures for PV modules
• CPC Class Codes: H02S 20/10 Supporting structures directly fixed to the ground H02S20/30 takes precedence
• CPC Class Codes: H02S 20/23 specially adapted for roof structures
• CPC Class Codes: Y02B 10/10 Photovoltaic [PV]
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

Photovoltaic (PV) systems are disclosed, to include mounting brackets and mounting systems. In one embodiment, a PV array mounting system with brackets comprising pairs of panel connectors and panel connector receivers is disclosed.

Claims

1. A system for mounting of a PV array, the system comprising:

a plurality of mounting brackets comprising elastomeric materials or polymeric materials configured to be installed between a PV array and a rail, each one of said plurality of mounting brackets having a panel connector and a panel connector receiver;

wherein the panel connector comprises a first arm, a second arm, and a center arm, each protruding from a lower surface of the panel connector, wherein the panel connector is configured to attach to a PV array at an upper surface of the panel connector,

wherein the panel connector receiver comprises a first arm aperture, a second arm aperture and a center arm aperture, wherein a perimeter of the center arm aperture is configured to receive a cable or wire that protrudes from a lower surface of the panel connector receiver;

wherein the first arm, second arm and center arm of the panel connector are each configured to be received in the respective first arm aperture, second arm aperture and center arm aperture of the panel connector receiver;

wherein the first arm and the second arm of the panel connector are configured, when engaged with the respective first arm aperture and the second arm aperture of the panel connector receiver, to form one of;

an interference fit, a connection means comprising a pin having an upper threaded portion and a lower angled or bullet portion; and

a bolt and nut combination.

2. The system of claim 1 wherein the first arm and the second arm are configured to form an interference fit with the respective first arm aperture and the second arm aperture when engaged with the respective first arm aperture and the second arm aperture.

3. The system of claim 1 wherein a perimeter of the center arm aperture is configured to engage a nut.

4. The system of claim 1, wherein the perimeter of the center arm aperture is further configured to receive a jumper cable or wire.

5. The system of claim 1, wherein the plurality of mounting brackets are configured to interconnect to a longitudinal axis of a structural rack.

6. The system of claim 5, wherein the plurality of mounting brackets are configured to interconnect parallel to the longitudinal axis of a structural rack.

7. The system of claim 1, wherein the plurality of mounting brackets comprise elastomeric materials and polymeric materials.

8. The system as set forth in claim 1, wherein said plurality of brackets have a shelf which comprises a connector and a mount.

9. The system as set forth in claim 1, wherein the cable or wire comprises an electrical connector that comprises a metal alloy so as to provide electrical communication.

10. The system as set forth in claim 1, wherein said rail is adapted to be interconnected to a rack.

11. The system as set forth in claim 1, wherein the perimeter of the center arm aperture has a shape selected from the group consisting of a square, a rectangular, and a non-round shape.

12. The system as set forth in claim 1, wherein the rail has predetermined holes.

13. The system as set forth in claim 1, wherein the plurality of mounting brackets are configured to be snap inserted into the rail from underneath the rail.

14. The system as set forth in claim 1, wherein the rail is pre-wired.

15. The system as set forth in claim 1, wherein the plurality of mounting brackets are installed directly into the rail in a parallel relationship to the rail.

16. The system as set forth in claim 1, wherein the plurality of mounting brackets are installed perpendicular to a pair of PV arrays, with at least one of said plurality of mounting brackets connecting to separate PV arrays.