System and method for uninterruptible power supply intelligent transfer

• US 10,014,714 B2
• Filed: 02/18/2015
• Issued: 07/03/2018
• Est. Priority Date: 03/05/2014
• Status: Active Grant

• Current Assignee: Vetriv S.R.L.
• Original Assignee: Vartiv SRL
• Inventors: Cinti, Ugo, Vassallo, Guerino, Bonora, Marco
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): Retebo, Metasebia
• Application Number:
  US14/625,030
• Publication Number:
  US 20150256029A1
• Time in Patent Office: 1,231 Days
• Field of Search: 307 64
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

A method is disclosed which makes use of an intelligent transfer algorithm for a UPS when the UPS is required to switch from a high efficiency mode of operation (VFD or VI) to an independent mode of operation (VFI), as a result of an under voltage condition occurring on the bypass line of the UPS. The method involves performing successive voltage measurements at a plurality of points during a first half cycle of an AC mains (Vout) signal to integrate the Vout signal until a zero crossing of the Vout signal is detected. Successive voltage measurements are used to detect the disruption of the Vout signal and a percentage of missing voltage area from the Vout signal during the disruption. The UPS then supplies a compensation voltage (Vcomp) which is added to the Vout signal to restore the Vout signal to a level at least approximately equal to a nominal AC mains voltage output signal (Vout_nominal).

Claims

1. A method for detecting and compensating for an under voltage fault condition which arises when a low impedance fault occurs on a bypass line of an uninterruptible power supply (UPS) as a result of a disruption of an AC output mains (Vout) signal present on the bypass line, which reduces the Vout signal below a nominal AC mains voltage output (Vout_nominal), and wherein a component is disposed downstream of the UPS and receives power from the UPS as a changeover is made from a high efficiency mode of operation to a voltage/frequency independent (VFI) mode in which the UPS is supplying power to a load, and the component is upstream of the load but downstream of the UPS, the method comprising:

performing successive voltage measurements at a plurality of points during a first half cycle of the Vout signal to integrate the Vout signal until a zero crossing of the Vout signal is detected;

using the successive voltage measurements to detect the disruption of the Vout signal and a percentage representing a missing voltage from the Vout signal during the disruption;

using the UPS to supply a compensation voltage (Vcomp) which is added to the Vout signal to restore the Vout signal to a level at least approximately equal to Vout_nominal; and

further comprising determining when Vout cannot be restored to Vout_nominal by adding a predetermined maximum level for Vcomp before a next zero crossing point will occur, and adding a first portion of Vcomp before said next zero crossing occurs, and a second portion of Vcomp after said next zero crossing has passed.

2. The method of claim 1, further comprising setting a predetermined percentage voltage compensation threshold relating to a percentage of voltage that is lost during the disruption of the Vout signal, and below which no action will be taken to compensate for the disruption of the Vout signal.

3. The method of claim 2, further comprising determining if the percentage of voltage that is lost from the Vout signal during the disruption has resulted in a percentage of voltage lost from the Vout signal that exceeds the predetermined percentage voltage compensation threshold, and only then using the UPS to supply the compensation voltage (Vcomp).

4. The method of claim 3, wherein the predetermined maximum level for Vcomp represents a maximum level for Vcomp that is allowed to be applied during any given half cycle of the Vout signal.

5. The method of claim 4, wherein the maximum level for the Vcomp corresponds to a maximum predetermined percentage of Vout_nominal.

6. A method for detecting and compensating for an under voltage fault condition which arises when a low impedance fault occurs on a bypass line of an uninterruptible power supply (UPS) as a result of a disruption of an AC output mains (Vout) signal present on the bypass line, which reduces the Vout signal below a nominal AC mains voltage output (Vout_nominal), and wherein a component is disposed downstream of the UPS and receives power from the UPS as a changeover is made from a high efficiency mode of operation to a voltage/frequency independent (VFI) mode in which the UPS is supplying power to a load, and the component is upstream of the load but downstream of the UPS, the method comprising:

setting a predetermined percentage voltage compensation threshold relating to a percentage of voltage that is lost during the disruption of the Vout signal, and below which no action will be taken to compensate for the disruption;

performing successive voltage measurements at a plurality of points during a first half cycle of the Vout signal to integrate the Vout signal until a zero crossing of the Vout signal is detected;

using the successive voltage measurements to detect the disruption of the Vout signal and a percentage representing the missing voltage from the Vout signal during the disruption;

determining if the percentage of missing voltage from the Vout signal during the disruption has resulted in a percentage of voltage lost from the Vout signal that exceeds the predetermined percentage voltage compensation threshold, and then;

using the UPS to supply a compensation voltage (Vcomp) which is added to the Vout signal to the Vout signal to a level at least approximately equal to Vout_nominal; and

further comprising determining when Vout cannot be restored to Vout_nominal by adding a predetermined maximum level for Vcomp before a next zero crossing point will occur, and adding a first portion of Vcomp before said next zero crossing occurs, and a second portion of Vcomp after said next zero crossing has passed.

7. The method of claim 6, wherein the predetermined maximum level for Vcomp represents a maximum level for Vcomp that is allowed to be applied during any given half cycle of the Vout signal.

8. The method of claim 7, wherein the maximum level for Vcomp corresponds to a maximum predetermined percentage of Vout_nominal.

9. The method of claim 6, further comprising determining when Vout cannot be restored to Vout_nominal by adding the predetermined maximum level for Vcomp before a next zero crossing will occur, and further determining if adding a first portion of Vcomp before the next zero crossing occurs would only allow for adding a percentage amount of Vcomp that is less than or equal to the predetermined percentage voltage compensation threshold.

10. The method of claim 9, when determining that adding a first portion of Vcomp before the next zero crossing occurs would only allow for adding a percentage amount of Vcomp that is less than or equal to the predetermined percentage voltage compensation threshold, then applying no portion of Vcomp before the next zero crossing occurs.

11. A system having an intelligent transfer algorithm to detect and compensate for an under voltage fault condition which arises when a low impedance fault occurs on a bypass line of an uninterruptible power supply (UPS) as a result of a disruption of an AC output mains (Vout) signal present on the bypass line, which reduces the Vout signal below a nominal AC mains voltage output (Vout_nominal), and wherein a component is disposed downstream of the UPS and receives power from the UPS as a changeover is made from a high efficiency mode of operation to a voltage/frequency independent (VFI) mode in which the UPS is supplying power to a load, and the component is upstream of the load but downstream of the UPS, the system comprising:

a UPS on which the intelligent transfer algorithm is running, the UPS configured to;

perform successive voltage measurements at a plurality of points during a first half cycle of the Vout signal to integrate the Vout signal until a zero crossing of the Vout signal is detected;

use the successive voltage measurements to detect the disruption of the Vout signal and a percentage representing a missing voltage area from the Vout signal during the disruption;

use the UPS to supply a compensation voltage (Vcomp) which is added to the Vout signal to restore the Vout signal to a level at least approximately equal to Vout_nominal; and

wherein the UPS is further configured to determine when Vout cannot be restored to Vout_nominal by adding a full amount of Vcomp before a next zero crossing point will occur, and operates to add a first portion of Vcomp before said next zero crossing occurs, and a second portion of Vcomp after said next zero crossing has passed.

12. The system of claim 11, wherein the UPS makes use of a predetermined percentage voltage compensation threshold relating to the percentage of voltage that is lost during the disruption of the Vout signal, and below which no action will be taken to compensate for the disruption.

13. The system of claim 11, wherein the UPS makes use of a maximum level for Vcomp that is allowed to be applied during any given half cycle of the Vout signal.

14. The system of claim 13, wherein the maximum level for Vcomp corresponds to a maximum predetermined percentage of Vout_nominal.

15. The system of claim 12, wherein the UPS is further configured to determine when Vout cannot be restored to Vout_nominal by adding the maximum level for Vcomp before a next zero crossing will occur, and further operates to determine when adding a first portion of Vcomp before the next zero crossing occurs would only allow for adding a percentage amount of Vcomp that is less than or equal to the predetermined percentage voltage compensation threshold, and then takes no action to correct for a reduction of Vout.

16. The system of claim 14, wherein the UPS is configured such that the maximum predetermined percentage of Vout_nominal is set to 10%.

17. The system of claim 12, wherein the UPS is set such that the predetermined percentage voltage compensation threshold comprises a threshold of about 15% of Vout.