Droplet discharge device

• US 10,016,778 B2
• Filed: 04/01/2016
• Issued: 07/10/2018
• Est. Priority Date: 04/03/2015
• Status: Active Grant

• Current Assignee: Musashi Engineering, Inc
• Original Assignee: Musashi Engineering, Inc
• Inventors: Ikushima, Kazumasa
• Primary Examiner(s): Thomas, Binu
• Application Number:
  US15/560,044
• Publication Number:
  US 20180071766A1
• Time in Patent Office: 830 Days
• Field of Search: None
• CPC Class Codes: B05B 1/304 the controlling element being a lift valve
• CPC Class Codes: B05B 13/04 the spray heads being moved during spraying operation
• CPC Class Codes: B05B 17/0653 Details
• CPC Class Codes: B05C 11/1002 Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
• CPC Class Codes: B05C 11/1026 Valves in general F16K; B05C5/0225 takes precedence
• CPC Class Codes: B05C 11/1034 specially designed for conducting intermittent application of small quantities, e.g. drops, of coating material B05C5/0225, B05C11/1026 take precedence
• CPC Class Codes: B05C 5/0225 characterised by flow controlling means, e.g. valves, located proximate the outlet B05C5/0258, B05C5/0275 take precedence; supply valves upstream the coating head B05C11/1036
• CPC Class Codes: B05C 5/0291 the material being discharged on the work through discrete orifices as discrete droplets, beads or strips that coalesce on the work or are spread on the work so as to form a continuous coating
• CPC Class Codes: H02N 2/043 Mechanical transmission means, e.g. for stroke amplification

Abstract

The droplet discharge device includes a liquid chamber which is in communication with a nozzle and to which a liquid material is supplied, a plunger having a tip portion that is thinner than the liquid chamber and that is moved back and forth in the liquid chamber, a piezoelectric actuator serving as a drive source that operates the plunger to be moved back and forth, a lever mechanism that increases a displacement of the piezoelectric actuator, a base having a mounting surface to which the piezoelectric actuator is mounted, and a discharge control device. The lever mechanism includes an arm that is operated to perform a swinging motion by the piezoelectric actuator, and a leaf spring including ends that are linked to a lower portion of the arm and to the base, and a plunger-linked portion in a central region thereof.

Claims

1. A droplet discharge device comprising:

a liquid chamber which is in communication with a nozzle and to which a liquid material is supplied;

a plunger having a tip portion that is thinner than the liquid chamber and that is moved back and forth in the liquid chamber;

a piezoelectric actuator serving as a drive source that operates the plunger to be moved back and forth;

a lever mechanism that increases a displacement of the piezoelectric actuator;

a base having a mounting surface to which the piezoelectric actuator is mounted; and

a discharge control device is connected to the piezoelectric actuator,

wherein the lever mechanism includes an arm that is operated to perform a swinging motion by the piezoelectric actuator, and a leaf spring including ends that are linked to a lower portion of the arm and to the base, and a plunger-linked portion in a central region thereof, and

wherein the leaf spring causes the plunger to perform a linear reciprocating motion with the swinging motion of the arm.

2. The droplet discharge device according to claim 1, wherein the arm is arranged such that a center line of the arm at least temporarily forms an acute angle with respect to an extension of a center line of the plunger during the swinging motion.

3. The droplet discharge device according to claim 1, wherein respective center lines of the plunger, the liquid chamber, and the nozzle are positioned on the same linear line.

4. The droplet discharge device according to claim 1, wherein the leaf spring is arranged in a state angularly bent or continuously curved such that a central portion of the leaf spring is projected toward the nozzle side, and

a position of a linked portion between the leaf spring and the arm is located above a position of a linked portion between the leaf spring and the base.

5. The droplet discharge device according to claim 1, wherein the leaf spring is arranged in a state angularly bent or continuously curved such that a central portion of the leaf spring is projected toward the opposite side to the nozzle, and

a position of a linked portion between the leaf spring and the arm is located below a position of a linked portion between the leaf spring and the base.

6. The droplet discharge device according to claim 1, wherein the leaf spring maintains an angularly-bent or continuously-curved state without fully extending when the lower portion of the arm under the swinging motion is located at a position farthest away from the linked portion between the base and the leaf spring.

7. The droplet discharge device according to claim 1, wherein the linked portion between the plunger and the leaf spring is moved to reciprocate across a line perpendicularly extending from the linked portion between the base and the leaf spring toward a center line of the plunger.

8. The droplet discharge device according to claim 1, wherein a distance from the plunger-linked portion of the leaf spring to an end thereof on the base side is set longer than a distance from the plunger-linked portion of the leaf spring to an end thereof on the arm side.

9. The droplet discharge device according to claim 1, wherein a center line of the arm is arranged to form an acute angle with respect to an extension of a center line of the plunger at all times during the swinging motion.

10. The droplet discharge device according to claim 1, wherein the piezoelectric actuator is constituted by a first piezoelectric element that moves a lower end portion of the arm in a direction closer to the base with extension of the first piezoelectric element, and by a second piezoelectric element that moves the lower end portion of the arm in a direction away from the base with extension of the second piezoelectric element.

11. The droplet discharge device according to claim 10, further comprising a fixation rod that is arranged between the first piezoelectric element and the second piezoelectric element, wherein the arm is removably linked to the base by the fixation rod.

12. The droplet discharge device according to claim 10, wherein at least one of the first and second piezoelectric elements is mounted to the base through a roller for absorbing a shearing deformation that is generated in one of the first and second piezoelectric elements with extension of the other piezoelectric element.

13. The droplet discharge device according to claim 1, wherein the discharge control device adjusts forward and backward operations of the plunger by adjusting a rising time and a falling time of a pulse signal, which is used to drive the piezoelectric actuator, without changing an oscillation frequency of the pulse signal.

14. The droplet discharge device according to claim 1, wherein the arm is arranged substantially parallel to the mounting surface.

15. The droplet discharge device according to claim 1, wherein the lever mechanism increases a displacement of the piezoelectric actuator 3 to 20 times.

16. The droplet discharge device according to claim 1, wherein the plunger is seated against an inner wall of the liquid chamber, the inner wall being positioned forward of the plunger when the plunger is brought into a fully advanced position, and the seated plunger cuts off fluid communication between the liquid chamber and the nozzle.

17. The droplet discharge device according to claim 1, further comprising a temperature sensor that measures a temperature of the piezoelectric actuator,

wherein the discharge control device has functions of storing a summed number of times that the piezoelectric actuator has been driven, predicting a lifetime of the piezoelectric actuator on the basis of both the summed number of times of actuator driving and a table representing a relation between a temperature and a lifetime coefficient, the table being stored in advance, and issuing an alarm when the lifetime is predicted to expire soon.

18. The droplet discharge device according to claim 1, wherein the discharge control device has functions of monitoring a load applied to the plunger, and issuing an alarm when the monitored load exceeds a load range that is stored in advance.

19. An application apparatus comprising the droplet discharge device according to claim 1, a worktable on which an application target is placed, a relatively moving device that moves the droplet discharge device and the application target relatively to each other, and a liquid-material supply source that supplies a liquid material to the droplet discharge device.

20. The application apparatus according to claim 19, wherein the droplet discharge device is constituted by a plurality of droplet discharge devices.