Economizer/DCV controller with manual sensor calibration

• US 10,018,370 B2
• Filed: 09/24/2010
• Issued: 07/10/2018
• Est. Priority Date: 09/24/2010
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Grabinger, Cory, Thomle, Adrienne, Mikulica, Miroslav
• Primary Examiner(s): BETSCH, REGIS J
• Application Number:
  US12/890,380
• Publication Number:
  US 20120078563A1
• Time in Patent Office: 2,846 Days
• Field of Search: 702104
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 2110/00 Control inputs relating to air properties

Abstract

An economizer controller with sensor calibration. A controller sensor may be used to measure a parameter. At the same time at the same location of the measurement with the controller sensor, a measurement of the same parameter may be made with a precision sensor. The difference between the two measurements may be saved to a controller memory as an offset. The offset may be used to compensate future measurements of the same parameter by the controller sensor. Additional offsets at various magnitudes may be obtained between the precision and the controller sensors for compensating subsequent measurements by the controller sensor. Measurements with the compensated sensor may be used for calibrating sensors in other economizer controllers, for example, at remote locations in the field.

Claims

1. A calibrating mechanism for an economizer controller comprising:

a precision sensor of a first kind for measuring a control parameter of an HVAC system; and

a first system sensor of the first kind for measuring the control parameter of an economizer controller of an HVAC system; and

wherein;

the first system sensor is read to obtain a first value in a first ambient environment at a first time;

the precision sensor is read to obtain a second value in the first ambient environment at the same first time as the first system sensor;

the first value is compared with the second value to obtain a first offset from a difference between the first and second values;

the first system sensor is read to obtain a third value in the first ambient environment at a second time;

the precision sensor is read to obtain a fourth value in the first ambient environment at the same second time as the first system sensor;

the third value of the first system sensor is compared with the fourth value of the precision sensor to obtain a second offset from a difference between the third and fourth values,

wherein the first and second offsets are combined to provide a curve of offsets versus values from the first system sensor, which is extrapolated for obtaining offsets for other values obtained by the first system sensor.

2. The mechanism of claim 1, further comprising:

a second system sensor of the first kind of a second economizer controller; and

wherein;

the second system sensor is read to obtain a fifth value in a second ambient environment at a third time;

the first system sensor is read to obtain a sixth value in the second ambient environment at the third time;

the sixth value of the first system sensor is adjusted by incorporating a third offset to obtain a compensated sixth value of the first system sensor, wherein the third offset is obtained by extrapolating the curve of offsets to obtain an offset for the obtained sixth value;

the fifth value is compared with the compensated sixth value to obtain a fourth offset from a difference between the fifth and compensated sixth values; and

the fifth value is adjusted by incorporating the fourth offset to obtain a compensated fifth value.

3. The mechanism of claim 1, wherein at least a third offset is obtained from a difference between values of the first system sensor and the precision sensor and at least three offsets are combined to provide the curve of offsets versus values from the first system sensor.

4. The mechanism of claim 1, wherein:

the first system sensor is read to obtain a fifth value at a third time; and

an offset is determined from the curve for compensating the fifth value.

5. The mechanism of claim 1, wherein a sensor of the first kind is a temperature sensor.

6. The mechanism of claim 1, wherein a sensor of the first kind is a relative humidity sensor.

7. The mechanism of claim 1, wherein a sensor of the first kind is a CO2 sensor.

8. A method for calibrating a system sensor in an economizer controller, comprising:

measuring a first parameter for controlling an economizer/demand control ventilation system with a system sensor of an economizer controller to get a first reading at each of a plurality of ambient temperatures;

measuring the first parameter with a precision sensor to get a second reading at each of the plurality of ambient temperatures;

computing a plurality of offsets from a difference between the first and second readings of the first parameter for each of the plurality of ambient temperatures;

entering the offsets into a memory of the economizer controller; and

using one of the computed plurality of offsets for calibrating another reading from the system sensor of the first parameter; and

wherein computing the offsets from the readings of the precision sensor and the system sensor, and calibrating of a subsequent reading of the system sensor are automatically processed; and

wherein each of the first and second readings are taken at a same time for each of the plurality of ambient temperatures.

9. The method of claim 8, wherein:

the readings of the precision sensor and the system sensor are stored in the economizer controller.

10. The method of claim 8, wherein using one of the computed plurality of offsets for calibrating another reading from the system sensor of the first parameter comprises using one of the computed plurality of offsets, computed at a temperature of the of the plurality of ambient temperatures, for calibrating another reading from the system sensor of the first parameter obtained at the same temperature that the offset was computed.

11. The method of claim 8, wherein the first parameter is a non-temperature parameter.

12. The method of claim 8, further comprising extrapolating a curve of offsets from the plurality of offsets;

and

wherein using one of the computed plurality of offsets for calibrating another reading from the system sensor of the first parameter comprises using an offset from the extrapolated curve of offsets for calibrating another reading from the system sensor of the first parameter.

13. The method of claim 12, wherein the offset from the extrapolated curve of offsets comprises an offset extrapolated for the same temperature at which the another reading from the system sensor of the first parameter was obtained.

14. A method for calibrating a system sensor of an economizer controller, comprising:

taking a plurality of readings with a system sensor of an economizer controller at a first set of different values of a parameter for controlling an economizer/demand control ventilation system;

taking a plurality of readings with a precision sensor at the first set of different values of the parameter for the first set of different values;

determining a plurality of offsets wherein each offset is a comparison of a reading from the system sensor and a reading from the precision sensor at a same time, of the parameter for the first set of different values; and

compensating a reading from the system sensor of a certain value of the parameter with an offset from the plurality of offsets for a value, of the first set of different values, most closely corresponding to the certain value; and

wherein each the plurality of readings with a precision sensor is taken at a same time as a corresponding reading taken with the system sensor.

15. The method of claim 14, further comprising:

a graphing the plurality of offsets versus readings of the system sensor; and

wherein;

each offset of the plurality of offsets and each corresponding reading of the system sensor is plotted as a point on a graph resulting in a plurality of points on the graph; and

a curve is constructed that fits on the plurality of points on the graph.

16. The method of claim 14, wherein the plurality of offsets versus readings of the system sensor are entered in a look-up table.

17. The method of claim 14, wherein the compensating a reading from the system sensor of a certain value of the parameter with an offset from the plurality of offsets for a value corresponding to the certain value is automatic by the economizer controller for each reading from the system sensor of the parameter.

18. The method of claim 14, wherein:

the economizer controller comprises a user interface for placing the controller in a calibration mode for compensating a reading with an offset determined by a reading from each system sensor relative to a reading from the precision sensor; and

offsets determined for readings of each system sensor are stored at the controller for availability for compensating a reading from a system sensor at the controller in absence of the precision sensor.

19. The method of claim 14, wherein the economizer controller is a digital controller with demand controlled ventilation.