Temperature compensated transmission line based liquid level sensing apparatus and method

• US 10,018,494 B2
• Filed: 05/11/2015
• Issued: 07/10/2018
• Est. Priority Date: 05/12/2014
• Status: Active Grant

• Current Assignee: Metin A. Gunsay
• Original Assignee: Metin A. Gunsay
• Inventors: Gunsay, Metin A.
• Primary Examiner(s): Walsh, Ryan
• Application Number:
  US14/709,212
• Publication Number:
  US 20150323372A1
• Time in Patent Office: 1,156 Days
• CPC Class Codes: G01F 23/26 by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
• CPC Class Codes: G01F 23/266 measuring circuits therefor

Abstract

A sensor having a transmission line acting as a probe and an electronic circuit measures liquid levels. The sensor circuit uses a periodic signal generator to produce a carrier wave, which stimulates the transmission line, through a complex network coupling element. The complex impedance network forms a voltage divider with the transmission line, wherein the output of the voltage divider, is demodulated with an AM demodulator, such as a thermally compensated peak detector. This demodulated signal is related to the dielectric constant, and thus the liquid level of the material surrounding the partially submerged transmission line probe. The liquid level and the demodulated signal may be offset, scaled and linearized with a microcontroller containing signal processing routines, linearizing equations, stored calibration constants and look up tables.

Claims

1. A sensor for measuring liquid level within a container, said liquid having a dielectric constant, the sensor comprising:

a. a voltage signal generator which provides a carrier frequency;

b. a dual line transmission line probe of at least one segment, the dual line transmission probe having a length that is submerged in the liquid with one input line coupled to a fixed potential, and another input line coupled to the signal generator through

c. a complex impedance network; and

d. an AM demodulator coupled to the complex impedance network;

the AM demodulator providing an output voltage signal correlated to the liquid'"'"'s dielectric constant and the length of the dual transmission line that is submerged in the liquid;

wherein the said AM demodulator circuit is comprised of a temperature compensated peak detector circuit further comprising two simple peak detector circuits, each simple peak detector circuit still further comprising a diode that is thermally coupled to the diode of the other simple peak detector circuit and with an input of one simple peak detector coupled to the said transmission detector circuit coupled to the said signal generator through a second complex impedance network, and with outputs of both peak detectors coupled to inputs of a differential amplifier which subtracts the signals resulting in a the removal of common mode temperature fluctuations and an amplified result.

2. A sensor for measuring liquid level according to claim 1 wherein the said AM demodulator circuit is comprised of a peak detector circuit, further comprising of a diode with an anode that is connected to an input of the peak detector circuit, and a cathode that is coupled to an output of the peak detector circuit and to a resistor in parallel with a capacitor connected to a ground node of the circuit.

3. A sensor for measuring liquid level according to claim 1 wherein the said transmission line is of a flexible material, which is reinforced with a rigid elongated brace.

4. A sensor for measuring liquid level according to claim 1 wherein the said transmission line is comprised of traces on a circuit board, further with the circuit board comprising an electronic circuit.

5. A sensor for measuring liquid level according to claim 1 further comprising an analog to digital converter (ADC) which digitizes the output voltage signal, a microcontroller coupled to said ADC with numerical calibration coefficients and look-up table values stored in memory corresponding to one or more liquids of differing properties and corresponding to one or more transmission line probes of differing properties, and said microcontroller scaling, offsetting and linearizing the voltage into a numerical value representing fluid level.

6. A sensor for measuring liquid level according to claim 5 further comprising at least one button coupled to the microcontroller and used to trigger recording into the microcontroller memory of numerical calibration coefficients corresponding to the liquid level being minimum in relation to the probe, and the liquid level being maximum in relation to the probe.

7. A method of measuring liquid level in a container, comprising the steps of:

a. providing a transmission line probe of at least one segment and partially submerging the transmission line probe into a liquid medium having a dielectric constant;

b. providing a periodic voltage signal to an input of the transmission line probe through a complex impedance network;

c. providing an AM demodulator coupled to the input of the transmission line probe; and

,

d. the demodulator providing a first output signal correlated to the dielectric constant of the liquid medium and a length of the transmission line probe wherein a signal from the probe is demodulated and thermally compensated by;

e. providing a primary peak detector coupled to the said complex impedance network;

f. providing a secondary complex impedance network coupled to the periodic voltage signal;

g. providing a secondary peak detector coupled to the said secondary complex impedance network, the secondary peak detector providing a second output signal;

h. thermally coupling two diodes of the primary and secondary peak detectors;

i. subtracting the second signal from the first signal to remove common mode thermal fluctuations.

8. The method of claim 7, further comprising the steps of:

a. providing an analog to digital converter for the purpose of converting the demodulated and thermally compensated voltage signal from the probe into a digital signal;

b. providing a computer or microcontroller for processing the digital signal;

c. providing stored calibration coefficients from a memory according to liquid types and to a length and a type of transmission line probe;

d. processing the digital signal using the stored calibration coefficients to create a new digital signal which is linearized to liquid level and scaled to a desirable range.

9. The method of claim 7, further comprising the steps of:

a. providing at least one push buttons coupled to the said microcontroller;

b. pressing one of the at least one push buttons to store the digital value of the demodulated signal voltage as a calibration coefficient when the transmission line probe is minimally submersed;

pressing one of the at least one buttons to store a digital value of the demodulated signal voltage in a memory as a calibration coefficient when the transmission line probe is maximally submersed.