Apparatus for detecting malfunction of relay

• US 10,020,648 B2
• Filed: 11/22/2016
• Issued: 07/10/2018
• Est. Priority Date: 04/27/2016
• Status: Active Grant

• Current Assignee: LSIS Co. Ltd. (LS Corporation)
• Original Assignee: LSIS Co. Ltd. (LS Corporation)
• Inventors: Kim, Jong-Chan
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Nasir, Taqi
• Application Number:
  US15/359,057
• Publication Number:
  US 20170317487A1
• Time in Patent Office: 595 Days
• Field of Search: 324418, 324382, 324519, 32475017, 32475428, 324548, 324658, 324686
• CPC Class Codes: G01R 31/3278 of relays, solenoids or reed switches measuring contact resistance G01R27/205; high voltage magnetic switches G01R31/3271, G01R31/333; testing electric windings G01R31/72; monitoring of fail safe circuits H01H47/002
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: H01H 47/002 Monitoring or fail-safe circuits
• CPC Class Codes: H02H 3/325 involving voltage comparison H02H3/347 takes precedence
• CPC Class Codes: H02H 5/042 using temperature dependent resistors
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 29/032 Preventing damage to the motor, e.g. setting individual current limits for different drive conditions

Abstract

The present disclosure relates to an apparatus for detecting malfunction of a relay, which includes a temperature determination unit configured to determine whether or not a relay resistor is overheated based on a resistance temperature of the relay resistor being connected to a relay; a charging voltage determination unit configured to determine whether or not a variation value of a charging voltage of a direct current (DC) link capacitor according to an operation start of an inverter system exceeds a reference variation value; and a relay malfunction determination unit configured to determine whether or not the relay is malfunctioned based on one or more the determination results whether or not the relay resistor is overheated and whether or not the variation value exceeds the reference variation value.

Claims

1. An apparatus for detecting a malfunction of a relay, which detects the malfunction of the relay connected to a direct current (DC) link capacitor so as to block an overcurrent being generated when an operation of an inverter system starts, comprising:

a temperature determination unit configured to determine whether a relay resistor is overheated as a first determination result based on a resistance temperature value of the relay resistor being connected to the relay;

a charging voltage determination unit configured to determine whether a variation value of a charging voltage of the DC link capacitor according to the operation start of the inverter system exceeds a reference variation value as a second determination result; and

a relay malfunction determination unit configured to determine whether the relay is malfunctioned based on the first and second determination results, wherein a malfunction is determined when the relay resistor is overheated and the variation value of the charging voltage exceeds the reference variation value.

2. The apparatus of claim 1, wherein the temperature determination unit determines that the relay resistor is overheated when the resistance temperature value exceeds a preset reference temperature value.

3. The apparatus of claim 1, further comprising:

a variation value calculation unit configured to calculate a voltage difference between a first charging voltage of the DC link capacitor before the operation of the inverter system starts and a second charging voltage of the DC link capacitor after the operation of the inverter system starts and a preset time passes as the variation value of the charging voltage of the DC link capacitor.

4. The apparatus of claim 1, further comprising:

a reference variation value calculation unit configured to calculate the reference variation value using the resistance value of the relay resistor and a current value of a current flowing at the relay resistor,

wherein the reference variation value calculation unit calculates the reference variation value using the following Equation;

V_ref=I_r×

R×

M

wherein V_ref is the reference variation value, I_r is the current value of the current flowing at the relay resistor, R is the resistance value of the relay resistor, and M is a correction factor.

5. The apparatus of claim 1, further comprising:

a temperature measurement unit configured to measure the resistance temperature of the relay resistor using a negative temperature coefficient (NTC) thermistor, wherein a resistance value of the NTC thermistor is varied in response to variation of an ambient temperature; and

a voltage measurement unit configured to measure the charging voltage of the DC link capacitor.

6. The apparatus of claim 1, further comprising:

a notification unit configured to notify the determination result of the malfunction determination unit.

7. The apparatus of claim 1, wherein the relay resistor is connected in parallel to the relay that is connected to the DC link capacitor.

8. An inverting system, comprising:

a converter unit configured to convert alternating current power from the electric supply into direct current power;

a direct current link unit configured to store the direct current power converted from the converter unit;

an inverter unit configured to convert the direct current power from the direct current link unit into the alternating current power;

a relay connected to a direct current link capacitor to block an overcurrent; and

a malfunction detecting apparatus which detects a malfunction of the relay connected to a direct current (DC) link capacitor so as to block an overcurrent being generated when an operation of an inverter system starts, including;

a temperature determination unit configured to determine whether a relay resistor is overheated as a first determination result based on a resistance temperature value of the relay resistor being connected to the relay;

a charging voltage determination unit configured to determine whether a variation value of a charging voltage of the DC link capacitor according to the operation start of the inverter system exceeds a reference variation value as a second determination result; and

a relay malfunction determination unit configured to determine whether the relay is malfunctioned based on the first and second determination results, wherein a malfunction is determined when the relay resistor is overheated and the variation value of the charging voltage exceeds the reference variation value.

9. The apparatus of claim 8, wherein the temperature determination unit determines that the relay resistor is overheated when the resistance temperature value exceeds a preset reference temperature value.

10. The apparatus of claim 8, further comprising:

a variation value calculation unit configured to calculate a voltage difference between a first charging voltage of the DC link capacitor before the operation of the inverter system starts and a second charging voltage of the DC link capacitor after the operation of the inverter system starts and a preset time passes as the variation value of the charging voltage of the DC link capacitor.

11. The apparatus of claim 8, further comprising:

a reference variation value calculation unit configured to calculate the reference variation value using the resistance value of the relay resistor and a current value of a current flowing at the relay resistor, wherein the reference variation value calculation unit calculates the reference variation value using the following Equation;

V_ref=I_r×

R×

M

wherein V_ref is the reference variation value, I_r is the current value of the current flowing at the relay resistor, R is the resistance value of the relay resistor, and M is a correction factor.

12. The apparatus of claim 8, further comprising:

a temperature measurement unit configured to measure the resistance temperature of the relay resistor using a negative temperature coefficient (NTC) thermistor, wherein a resistance value of the NTC thermistor is varied in response to variation of an ambient temperature; and

a voltage measurement unit configured to measure the charging voltage of the DC link capacitor.

13. The apparatus of claim 8, further comprising:

a notification unit configured to notify the determination result of the malfunction determination unit.

14. The apparatus of claim 8, wherein the relay resistor is connected in parallel to the relay that is connected to the DC link capacitor.