Coupled-coil power control for inductive power transfer systems

• US 10,020,687 B2
• Filed: 01/22/2015
• Issued: 07/10/2018
• Est. Priority Date: 01/22/2014
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Lecias, Eugenio Jr. Sia, Zeng, Junbo, Ren, Saining, Robertson, Daniel James, Nasa, Michael, Floresca, Ron Rafer, Kumar, Arunim, Abdolkhani, Ali
• Primary Examiner(s): Deberadinis, Robert
• Application Number:
  US15/113,591
• Publication Number:
  US 20170005525A1
• Time in Patent Office: 1,265 Days
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode

Abstract

An inductive power transfer device including: a resonant circuit, having a power transfer coil and a power transfer capacitor; a coupling coil, magnetically-coupled to the power transfer coil; a variable impedance; and a controller configured to determine the impedance value of the variable impedance based on predetermined criteria including: substantially regulating power provided to a load; tuning the resonant circuit resonant frequency substantially to a predetermined frequency; adjusting a frequency of a magnetic field associated with the power transfer coil; and/or adjusting an impedance reflected by the power transfer coil to a corresponding coupled power transfer coil.

Claims

1. An inductive power transfer device including:

a resonant circuit, having a power transfer coil and a power transfer capacitor;

a coupling coil, magnetically-coupled to the power transfer coil;

a variable impedance; and

a controller configured to determine the impedance value of the variable impedance based on predetermined criteria including;

substantially regulating power provided to a load;

tuning the resonant circuit resonant frequency substantially to a predetermined frequency;

adjusting a frequency of a magnetic field associated with the power transfer coil; and

/or

adjusting an impedance reflected by the power transfer coil to a corresponding coupled power transfer coil.

2. The device in claim 1, wherein the device is an inductive power receiver for an inductive power transfer system, the resonant circuit is a receiver resonant circuit, the power transfer coil is a receiver coil, the power transfer capacitor is a receiver capacitor;

and further comprising;

receiver circuitry for providing power from the receiver resonant circuit to a load.

3. The device in claim 1, wherein the device is an inductive power transmitter for an inductive power transfer system, the resonant circuit is a transmitter resonant circuit, the power transfer coil is a transmitter coil, the power transfer capacitor is a transmitter capacitor;

and further comprising;

transmitter circuitry for providing power from a power supply to the transmitter resonant circuit.

4. The device in claim 1, wherein the coupling coil and variable impedance form a non-resonant circuit.

5. The device in claim 4, wherein the power transfer coil is connected in series with the power transfer capacitor.

6. The device in claim 2, wherein the receiver circuitry includes a rectifier for providing DC power to the load.

7. The device in claim 1, wherein the controller is configured to determines the impedance value based on a power demand of the load.

8. The device in claim 7, wherein the controller is configured to determine a proportion of time that the variable impedance is varying the current flowing through the coupling coil in order to regulate the power provided to the load.

9. The device in claim 8, wherein the controller is configured uses pulse width modulation to control the proportion of time that the variable impedance is varying the current flowing through the coupling coil.

10. The device in claim 1, wherein the variable impedance includes an AC switch.

11. The device in claim 1, further comprising a magnetically permeable core associated with the power transfer coil.

12. The device in claim 11, wherein the power transfer coil and the coupling coil are interwound on the magnetically permeable core.

13. The device in claim 12, wherein the coupling coil is interwound with the power transfer coil such that magnetic-coupling is substantially uniform across the power transfer coil.

14. The device in claim 13, wherein the coupling coefficient, k, of the interwound power transfer coil and coupling coil is more than about 0.8.

15. The device in claim 11, further comprising a DC source connected to a saturating coil configured to affect the saturation of the magnetically permeable core.

16. The device as claimed in claim 15, wherein the DC source is controlled to regulate the power provided to the load.

17. The device in claim 14, wherein the variable impedance is controlled to regulate coarsely the power provided to the load and the DC source is controlled to regulate finely the power provided to the load.

18. The device in claim 1, wherein a change in the impedance reflected by the power transfer coil is used to communicate data from the power transfer coil to the corresponding coupled power transfer coil.

19. The device in claim 1, wherein a change in the frequency of the magnetic field is used to communicate data from the power transfer coil to the corresponding coupled power transfer coil.

20. The device in claim 1, further comprising a tuning capacitor in parallel with the coupling coil.

21. The device in claim 20, wherein the controller is configured to regulate power provided to the load based on the phase difference between the voltage across the tuning capacitor and the equivalent open circuit voltage.

22. The device in claim 21, wherein the controller is configured to clamp the tuning capacitor for a portion of the switching cycle, the portion determining the power supplied to the load.

23. A method for controlling an inductive power receiver comprising:

switching on a first switch a first time period after the current through a coupling coil goes from flowing in a second direction or a first direction to zero;

switching on a second switch a second time period after the current through the coupling coil goes from flowing in the first direction or second direction to zero;

switching off the first switch when the second switch switches on or at some point between the second switch switching on and the current through the coupling coil going from flowing in the second direction to zero;

switching off the second switch when the first switch switches on or at some point between the first switch switching on and the current through the coupling coil going from flowing in the first direction to zero; and

controlling the duration of the first time period and the second time period to regulate the power provided to a load.