Systems and methods for collecting, analyzing, recording, and transmitting fluid hydrocarbon production monitoring and control data

• US 10,021,466 B2
• Filed: 03/14/2016
• Issued: 07/10/2018
• Est. Priority Date: 04/01/2010
• Status: Active Grant

• Current Assignee: Inpro/Seal LLC (Waukesha Bearings Corporation)
• Original Assignee: FW Murphy Production Controls LLC (Waukesha Bearings Corporation)
• Inventors: Guglielmo, Kennon, Murphy, Frank
• Primary Examiner(s): GIRMA, FEKADESELASS
• Application Number:
  US15/069,937
• Publication Number:
  US 20160212508A1
• Time in Patent Office: 848 Days
• Field of Search: 34053917
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 43/00 Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells applicable only to water E03B
• CPC Class Codes: G01V 11/002 Details, e.g. power supply systems for logging instruments, transmitting or recording data, specially adapted for well logging, also if the prospecting method is irrelevant means for transmitting well survey signals E21B47/12; signal transmission systems in general G08C; transmission in general H04B
• CPC Class Codes: G06Q 50/02 Agriculture; Fishing; Forestry; Mining
• CPC Class Codes: H04Q 2209/10 using a centralized architecture
• CPC Class Codes: H04Q 2209/40 using a wireless architecture
• CPC Class Codes: H04Q 2209/50 using a mobile data collecting device, e.g. walk by or drive by
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

Systems and methods for enabling a handheld device to easily collect, analyze, transmit, and act on wireless information transmitted from various instruments on hydrocarbon production and pipeline skids. The handheld device preferentially presents available data streams based on which instruments are closest to the handheld device, as determined using available information such as signal strength or GPS or other location-based services.

Claims

1. A system for collecting and transmitting information from fluid hydrocarbon production monitoring and control equipment comprising:

(a) a handheld computing device with a data processor in communication with a data input device, a text and graphics display device, a short-range wired communication system, a short-range wireless communication system, a long-range wireless communication system, and a geographical position fixing system;

(b) a plurality of remote transceivers, one of said plurality of remote transceivers being in electronic communication with one of a plurality of instruments and control equipment associated with said fluid hydrocarbon production monitoring and control equipment;

(c) said handheld computing device executing an operating system, graphical user interface, and software that enable a person to monitor said plurality of instruments and control equipment associated with said fluid hydrocarbon production monitoring and control equipment;

(d) said software detecting said handheld computing device'"'"'s geographical position using said geographical position fixing system;

(e) said software providing said handheld computing device'"'"'s user with information relating to said instruments based on said handheld computing device'"'"'s proximity to said instruments;

(f) said short-range wireless communication system being in wireless communication with at least one of said remote transceivers; and

(g) said handheld computing device being in communication with a centralized data collection computer system via said handheld computing device'"'"'s said short-range wired communication system, said short-range wireless communication system, or said long-range wireless communication system.

2. The system as in claim 1, where said short-range wireless communication system utilizes a radio frequency signal to communicate said information relating to said instruments to said handheld computing device.

3. The system as in claim 2, wherein strength of said radio frequency signal from one of said instruments is related to said handheld computing device'"'"'s proximity to said instruments such that said strength of said radio frequency signal is greater in magnitude the closer said handheld device is to said instrument.

4. The system as in claim 1, further comprising said short-range wireless communication system being simultaneously in wireless communication with all of said instruments associated with said fluid hydrocarbon production monitoring and control equipment.

5. A system for collecting and processing information relative to fluid hydrocarbon handling installations, comprising:

(a) a fluid hydrocarbon handling installation comprising an instrument panel and a plurality of sensor modules distributed around the installation, said instrument panel comprising a data processor and a wireless data transmission system;

(b) a portable computing device of a type that is suitable to be carried by a pedestrian user while walking in human accessible spaces around a fluid hydrocarbon handling installation, said portable computing device comprising a data processor and an assembly of subsystems in communication with said data processor, said subsystems including a data input device, a data display device, a wireless communication subsystem, and a geographical position fixing subsystem;

(c) said wireless communication subsystem being operatively connected in a manner to communicate with a wireless transmitter of said instrument panel in a manner that allows said wireless communication subsystem to receive wireless signals that are representative of sensor data from said wireless transmitter;

(d) said data display device being operatively integrated with said portable computing device to display user readable representations of said sensor data for viewing by said pedestrian user;

(e) said data processor executing software;

(f) said software acquiring data from said geographical position fixing subsystem to detect said portable computing device'"'"'s geographical position; and

(g) said software causing said data display device to display information relating to one of said multiple data sets based on said portable computing device'"'"'s proximity to the one of said multiple locations that corresponds to said one of said multiple data sets.

6. A method for collecting and transmitting information from fluid hydrocarbon production monitoring and control equipment comprising:

(a) using a handheld computing device wherein said handheld computing device comprises;

(1) a handheld computing device with a data processor in wired communication with a manual data input device, a text and graphics display device, a short-range wired communication system, a short-range wireless communication system, a long-range wireless communication system, and a geographical position fixing system;

(2) remote transceivers being in electronic communication with said fluid hydrocarbon production monitoring and control equipment;

(3) said handheld computing device executing an operating system, graphical user interface, and software that enable a person to monitor instruments and control equipment associated with said fluid hydrocarbon production monitoring and control equipment using said handheld computing device;

(4) said geographical position fixing system to detect said handheld computing device'"'"'s geographical position;

(5) said remote transceivers receiving information from said instruments and control equipment, said remote transceivers transmitting said information to said handheld computing device;

(6) said software providing said handheld computing device'"'"'s user with said information relating to said instruments and control equipment based on said handheld computing device'"'"'s proximity to said instruments and control equipment;

(7) said short-range wireless communication system in wireless communication with at least one of said instruments and control equipment; and

(8) said handheld computing device being in communication with a centralized data collection computer system via said handheld computing device'"'"'s short-range wired communication system, said short-range wireless communication system, or said long-range wireless communication system;

(b) using said handheld computing device to manually, automatically, or manually and automatically collect data from said instruments via said remote transceivers, such as gas production monitoring and controlling instruments; and

(c) transmitting said data to a centralized data collection computer system.

7. A system for processing information from instruments associated with hydrocarbon processing equipment, the system comprising:

(a) a communication system; and

(b) a computing system, said computing system comprising;

(1) a computing device with a data processor;

(2) an operating system;

(3) software including executable code written for performing tasks of the computing system;

(4) said data processor executing said software;

(5) a display device; and

(6) a geographical position fixing system;

(c) said computing system being in communication with said communication system, said computing system monitoring the instruments associated with said hydrocarbon processing equipment and for communicating data from said instruments; and

(d) said computing system detecting the proximity of said computing device to nearby instruments associated with said hydrocarbon processing equipment and for obtaining data from detected nearby instruments, each of said instruments being in electronic communication with a wireless transceiver.

8. The system as in claim 7, further comprising said computer system controlling said hydrocarbon processing equipment based on data from said instruments.

9. The system as in claim 7, wherein said communication system is at least one of a short-range wired system, a short-range wireless system, and a long-range wireless system.

10. The system as in claim 7, wherein said instruments include a plurality of instruments, each of which is one of gauges, pressure gauges, temperature gauges, meter, flow meters, sensors, monitors, controllers, data-aggregating devices, data stations, and control panels, and wherein each of said plurality of instruments may be wireless-enabled.

11. The system as in claim 7, further comprising a centralized data collection system, said computing system being in communication with said centralized data collection system via the communication system for providing information from said instruments to said centralized data collection system.

12. The system as in claim 7, further comprising wherein said computing device is one of a device which is:

held by a user;

not held by a user;

worn as a headset;

embedded in clothing;

attached to a remotely piloted vehicle;

in a remotely piloted craft;

a notebook computer;

a cellular communication transceiver;

an Apple iPhone;

an Apple iPad; and

a personal digital assistant.

13. The system as in claim 7, wherein said hydrocarbon processing equipment is one of equipment used for:

fluid hydrocarbon production;

natural gas production;

fluid hydrocarbon handling;

fluid hydrocarbon conveyance;

fluid hydrocarbon collection;

fluid hydrocarbon pipeline insertion; and

fluid hydrocarbon control.

14. The system as in claim 7, further comprising:

(a) said computer system comparing data from said instruments to norm data indicative of normal equipment operating condition limits; and

(b) said computing system providing an alert in the event data from the instruments differs from said norm data.

15. The system as in claim 14, further comprising said computing system providing identification information about one or more particular instruments whose data differs from said norm data for said one or more particular instruments to assist in confirming the identity of said one or more particular instruments.

16. The system as in claim 7, wherein said instruments are located on a natural gas platform skid and said hydrocarbon processing equipment is equipment for natural gas processing.

17. The system as in claim 16, wherein said natural gas platform skid provides a collection point for natural gas flowing from a plurality of individual wells.

18. The system as in claim 7, wherein:

(a) said instruments are on a platform skid;

(b) said platform skid has a skid-based local regional transmitter; and

(c) said platform skid has a skid-based data processor in communication with said skid-based local regional transmitter, said skid-based data processor being able to receive, process, and store data from each instrument on said platform skid for subsequent transmission of said data by said skid-based local regional transmitter to said computing system.

19. The system as in claim 18, wherein the proximity of a computing device and said platform skid is automatically detectable by an instrument on said platform skid, by said computing device, or by both an instrument on said skid and said computing device.

20. The system as in claim 7, further comprising:

(a) said instruments being located on a platform skid; and

(b) wherein said platform skid includes a particular instrument that provides an auto-detection of said computing device in proximity to said platform skid.

21. The system as in claim 7, wherein said computing device is a dockable device, dockable to connect to a docking station, said docking station being in communication with a central data processor for transmitting information about said hydrocarbon processing equipment from said computing device to said central data processor.

22. A method for processing information from instruments associated with hydrocarbon processing equipment, said method comprising:

(a) employing a primary system for processing information, said primary system comprising a communication system and a computing system monitoring said instruments, said computing system being in communication with remote transceivers being in electronic communication with said instruments associated with said hydrocarbon processing equipment;

(b) said computing system further comprising;

(1) a computing device with a data processor;

(2) an operating system;

(3) software with executable code written for completing tasks of said computing system, said data processor executing said software; and

(4) a geographical position fixing system;

(c) detecting with said computing system the proximity of said computing device to nearby instruments of the instruments associated with said hydrocarbon processing equipment; and

(d) obtaining with said computing system data from said remote transceivers, said data being detected from nearby instruments.

23. The method as in claim 22, further comprising:

(a) comparing with said computing system data from said detected nearby instruments to norm data indicative of normal equipment operating condition limits; and

(b) providing with said computing system an alert in the event data from said detected nearby instruments differs from said norm data.

24. The method as in claim 22, further comprising confirming with said computing system the identity of one or more particular instruments by providing identification information about said one or more particular instruments when data from said one or more particular instruments differs from norm data for equipment monitored by said one or more particular instruments.

25. The method as in claim 22, wherein said hydrocarbon processing equipment is equipment for natural gas processing and said instruments are on a natural gas platform skid.

26. The method as in claim 22, further comprising transmitting information from said computing system to a central data processor.

27. The method as in claim 22, wherein:

(a) said instruments are on a platform skid;

(b) said platform skid has a skid-based local regional transmitter;

(c) said platform skid has a skid-based data processor in communication with said skid-based local regional transmitter; and

(d) said skid-based data processor receiving, processing and storing data from each instrument on said platform skid for subsequent transmission of said data by said skid-based local regional transmitter to said computing device.

28. The method as in claim 27, further comprising:

(a) receiving, processing and storing, with said skid-based data processor, data from each instrument on said platform skid;

(b) transmitting, with said skid-based data processor, information to said skid-based local regional transmitter; and

(c) transmitting, with said skid-based data processor, data from each instrument to said computing device.

29. The method as in claim 28, further comprising automatically detecting proximity of said computing device and said platform, said automatic detection achieved by one of an instrument on said platform skid, said computing device, or by both an instrument on said platform skid and said computing device.

30. The method as in claim 22, wherein said computing device is a dockable device, dockable to connect to a docking station, said docking station being in communication with a central data processor for transmitting information about said hydrocarbon processing equipment from said computing device to said central data processor, the method further comprising transmitting via said docking station, information about said hydrocarbon processing equipment from said computing device to said central data processor.