Tissue displacement tools and methods

• US 10,022,132 B2
• Filed: 12/12/2014
• Issued: 07/17/2018
• Est. Priority Date: 12/12/2013
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Wlodarski, Grace, Peterson, Alex A., Krinke, Todd A., Brenzel, Michael P., Taylor, Kyle
• Primary Examiner(s): Merene, Jan Christopher
• Assistant Examiner(s): COTRONEO, STEVEN J
• Application Number:
  US14/568,301
• Publication Number:
  US 20150164514A1
• Time in Patent Office: 1,313 Days
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/164 intramedullary
• CPC Class Codes: A61B 17/7094 Solid vertebral fillers; devices for inserting such fillers
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Apparatus and methods for bone cavity preparation. Formed broaching members may be supported inside a bone by a rotator. The broaching members may be bowed out inside the bone to create a cavity having a shape determined by the broaching members and bone anatomy.

Claims

1. A tissue cavity preparation tool comprising:

an elongated support defining a longitudinal axis and having an outer face;

a first stud oriented transverse to the longitudinal axis and fixed to the support;

a second stud oriented transverse to the longitudinal axis and fixed to the support, the second stud offset longitudinally from the first stud;

a first broaching member comprising;

a first wrap section that is wrapped about the first stud;

a first bowed blade extending away from the first wrap section and coupled to the support at a first location longitudinally offset from the first stud, the first bowed blade entering the support through a window in the outer face; and

a second bowed blade extending away from the first wrap section and coupled to the support at a second location;

a second broaching member comprising;

a second wrap section that is wrapped about the second stud;

a third bowed blade extending away from the second wrap section and coupled to the support at a third location longitudinally offset from the second stud; and

a fourth bowed blade extending away from the second wrap section and coupled to the support at a fourth location.

2. The tool of claim 1 wherein;

the first location is substantially opposite the second location; and

the third location is substantially opposite the fourth location.

3. The tool of claim 1 wherein:

the first location is longitudinally offset along the longitudinal axis from the second location; and

the third location is longitudinally offset along the longitudinal axis from the fourth location.

4. The tool of claim 1 wherein:

the first bowed blade and the second bowed blade each have a first heat-set shape; and

the third bowed blade and the fourth bowed blade each have a second heat-set shape different from the first heat-set shape.

5. The tool of claim 1 wherein:

a first plane intersects the first location and the second location; and

a second plane intersects the third location and the fourth location, the second plane forming an intersection with the first plane within the elongated support.

6. The tool of claim 5 wherein the planes intersect at about ninety degrees.

7. The tool of claim 5 wherein the planes intersect at an angle between about 60 and about 90 degrees.

8. The tool of claim 5 wherein the planes intersect at an angle of about 10 to about 60 degrees.

9. The tool of claim 5 wherein the planes intersect at an angle of about 5 to about 30 degrees.

10. The tool of claim 1 wherein the support comprises:

an outer tube that has the outer face;

a middle tube that is disposed within and is coaxial with the outer tube and includes the first location and the second location; and

an inner tube that is disposed within and is coaxial with the middle tube and includes the third location and the fourth location;

wherein;

the outer tube and the middle tube are coaxial with the inner tube; and

the middle tube and the inner tube are configured to be longitudinally displaced along the longitudinal axis relative to the outer tube.

11. The tool of claim 1 wherein:

the first broaching member includes a first proximal end and a second proximal end;

the first and second proximal ends are coupled to a tube supported inside the support; and

movement of the tube toward a distal end of the support expands the first broaching member.

12. The tool of claim 11 wherein:

the tube is a first tube;

the second broaching member includes a third proximal end and a fourth proximal end;

the third and fourth proximal ends are coupled to a second tube supported inside the support; and

movement of the second tube toward a distal end of the support expands the second broaching member.

13. The tool of claim 1 wherein:

the second broaching member includes a first proximal end and a second proximal end;

the first and second proximal ends are coupled to a tube supported inside the support; and

movement of the tube toward a distal end of the support expands the second broaching member.

14. The tool of claim 13 wherein movement or the tube away from the distal end retracts the second broaching member.

15. The tool of claim 1 wherein:

the first broaching member includes a first proximal end and a second proximal end;

the first proximal end is coupled to a first tube supported inside the support; and

the second proximal end is coupled to a second tube supported inside the support.

16. The tool of claim 15 wherein:

movement of the first tube towards a distal end of the support expands a first section of the first broaching member; and

movement of the second tube towards a distal end of the support expands a second section of the first broaching member.

17. The tool of claim 15 wherein:

the second broaching member includes a third proximal end and a fourth proximal end;

the third proximal end is coupled to a third tube supported inside the support;

the fourth proximal end is coupled to a fourth tube supported inside the support;

movement of the third tube towards a distal end of the support expands a first section of the second broaching member; and

movement of the fourth tube towards a distal end of the support expands a second section of the second broaching member.

18. The tool of claim 1 wherein:

the second broaching member includes a first proximal end and a second proximal end;

the first proximal end is coupled to a first tube supported inside the support; and

the second proximal end is coupled to a second tube supported inside the support.

19. The tool of claim 18 wherein:

movement of the first tube towards a distal end of the support expands a first section of the second broaching member; and

movement of the second tube towards a distal end of the support expands a second section of the second broaching member.

20. The tool of claim 1 wherein:

a first plane intersects the first location and the second location; and

the first plane intersects the third location and the fourth location.

21. The tool of claim 1 wherein the second stud is offset circumferentially from the first stud.

22. The tool of claim 1 wherein a distal end of the support includes an end cap.

23. The tool of claim 1 wherein:

the first bowed blade has a first span segment, a first distal end, and a first twist positioned between the first span segment and the first distal end; and

the second bowed blade has a second span segment, a second distal end, and a second twist positioned between the second span segment and the second distal end.

24. The tool of claim 23 wherein, in a configuration in which the first bowed blade and the second bowed blade are not coupled to the support:

the first bowed blade defines a first central axis;

the second bowed blade defines a second central axis;

the first twist positions the first distal end at a first angular displacement, about the first central axis, from the first span segment; and

the second twist positions the second distal end at a second angular displacement, about the second central axis, from the second span segment.

25. The tool of claim 23 wherein:

the third bowed blade has a third span segment, a third distal end, and a third twist positioned between the third span segment and the third distal end; and

the fourth bowed blade has a fourth span segment, a fourth distal end, and a fourth twist positioned between the fourth span segment and the fourth distal end.

26. The tool of claim 25 wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support:

the third bowed blade defines a third central axis;

the fourth bowed blade defines a fourth central axis;

the third twist positions the third distal end at a third angular displacement, about the third central axis, from the third span segment; and

the fourth twist positions the fourth distal end at a fourth angular displacement, about the fourth central axis, from the fourth span segment.

27. The tool of claim 1 wherein:

the third bowed blade has a first span segment, a first distal end, and a first twist positioned between the first span segment and first distal end; and

the fourth bowed blade has a second span segment, a second distal end and a second twist positioned between the second span segment and the second distal end.

28. The tool of claim 27 wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support:

the third bowed blade defines a first central axis;

the fourth bowed blade defines a second central axis;

the first twist positions the first distal end at a first angular displacement, about the first central axis, from the first span segment; and

the second twist positions the second distal end at a second angular displacement, about the second central axis, from the second span segment.

29. The tool of claim 1 wherein:

the first bowed blade has a first sharp edge, a first trailing edge and a first face; and

the second bowed blade has a second sharp edge, a second trailing edge and a second face;

wherein, in a configuration in which the first bowed blade and the second bowed blade are not coupled to the support;

the first bowed blade curves in a plane parallel to the first face when the first bowed blade is in a planar configuration; and

the second bowed blade curves in a plane parallel to the second face when the second bowed blade is in a planar configuration.

30. The tool of claim 29 wherein:

the first bowed blade has a first leading edge;

the second bowed blade has a second leading edge;

the first leading edge is longer than the first trailing edge; and

the second leading edge is longer than the second trailing edge.

31. The tool of claim 29 wherein:

the third bowed blade has a third sharp edge, a third trailing edge and a third face; and

the fourth bowed blade has a fourth sharp edge, a fourth trailing edge and a fourth face;

wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support;

the third bowed blade curves in a plane parallel to the third face when the third bowed blade is in a planar configuration; and

the fourth bowed blade curves in a plane parallel to the fourth face when the fourth bowed blade is in a planar configuration.

32. The tool of claim 1 wherein:

the third bowed blade has a first sharp edge, a first trailing edge and a first face; and

the fourth bowed blade has a second sharp edge, a second trailing edge and a second face;

wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support;

the third bowed blade curves in a plane parallel to the first face when the third bowed blade is in a planar configuration; and

the fourth bowed blade curves in a plane parallel to the second face when the fourth bowed blade is in a planar configuration.

33. The tool of claim 32 wherein:

the third bowed blade has a first leading edge;

the fourth bowed blade has a second leading edge;

the first leading edge is longer than the first trailing edge; and

the second leading edge is longer than the second trailing edge.

34. The tool of claim 1 wherein:

the window is a first window; and

the second bowed blade enters the support through a second window in the outer face.

35. The tool of claim 1 wherein:

the window is a first window; and

the third bowed blade enters the support through a second window in the outer face.

36. The tool of claim 1 wherein:

the window is a first window;

the second bowed blade enters the support through a second window in the outer face;

the third bowed blade enters the support through a third window in the outer face; and

the fourth bowed blade enters the support through a fourth window in the outer face.

37. The tool of claim 36 wherein:

the first location is substantially opposite the second location; and

the third location is substantially opposite the fourth location.

38. The tool of claim 36 wherein:

the first location is longitudinally offset along the longitudinal axis from the second location; and

the third location is longitudinally offset along the longitudinal axis from the fourth location.

39. The tool of claim 36 wherein:

the first bowed blade and the second bowed blade each have a first heat-set shape; and

the third bowed blade and the fourth bowed blade each have a second heat-set shape different from the first heat-set shape.

40. The tool of claim 36 wherein:

a first plane intersects the first location and the second location; and

a second plane intersects the third location and the fourth location, the second plane forming an intersection with the first plane within the elongated support.

41. The tool of claim 40 wherein the planes intersect at about ninety degrees.

42. The tool of claim 40 wherein the planes intersect at an angle between about 60 and about 90 degrees.

43. The tool of claim 40 wherein the planes intersect at an angle of about 30 to about 60 degrees.

44. The tool of claim 40 wherein the planes intersect at an angle of about 5 to about 30 degrees.

45. The tool of claim 36 wherein the support comprises:

an outer tube that has the outer face;

a middle tube that is disposed within and is coaxial with the outer tube and includes the first location and the second location; and

an inner tube that is disposed within and is coaxial with the middle tube and includes the third location and the fourth location;

wherein;

the outer tube and the middle tube are coaxial with the inner tube; and

the middle tube and the inner tube are configured to be longitudinally displaced along the longitudinal axis relative to the outer tube.

46. The tool of claim 36 wherein:

the first broaching member includes a first proximal end and a second proximal end;

the first and second proximal ends are coupled to a tube supported inside the support; and

movement of the tube toward a distal end of the support expands the first broaching member.

47. The tool of claim 46 wherein:

the tube is a first tube;

the second broaching member includes a third proximal end and a fourth proximal end;

the third and fourth proximal ends are coupled to a second tube supported inside the support; and

movement of the second tube toward a distal end of the support expands the second broaching member.

48. The tool of claim 36 wherein:

the first broaching member includes a first proximal end and a second proximal end;

the first proximal end is coupled to a first tube supported inside the support; and

the second proximal end is coupled to a second tube supported inside the support.

49. The tool of claim 48 wherein:

movement of the first tube towards a distal end of the support expands a first section of the first broaching member; and

movement of the second tube towards a distal end of the support expands a second section of the first broaching member.

50. The tool of claim 48 wherein:

the second broaching member includes a third proximal end and a fourth proximal end;

the third proximal end is coupled to a third tube supported inside the support; and

the fourth proximal end is coupled to a fourth tube supported inside the support,

movement of the third tube towards a distal end of the support expands a first section of the second broaching member; and

movement of the fourth tube towards a distal end of the support expands a second section of the second broaching member.

51. The tool of claim 36 wherein:

a first plane intersects the first location and the second location; and

the first plane intersects the third location and the fourth location.

52. The tool of claim 36 wherein the second stud is offset circumferentially from the first stud.

53. The tool of claim 36 wherein a distal end of the support includes an end cap.

54. The tool of claim 36 wherein:

the first bowed blade has a first span segment, a first distal end, and a first twist positioned between the first span segment and the first distal end; and

the second bowed blade has a second span segment, a second distal end, and a second twist positioned between the second span segment and the second distal end.

55. The tool of claim 54 wherein, in a configuration in which the first bowed blade and the second bowed blade are not coupled to the support:

the first bowed blade defines a first central axis;

the second bowed blade defines a second central axis;

the first twist positions the first distal end at a first angular displacement, about the first central axis, from the first span segment; and

the second twist positions the second distal end at a second angular displacement, about the second central axis, from the second span segment.

56. The tool of claim 54 wherein:

the third bowed blade has a third span segment, a third distal end, and a third twist positioned between the third span segment and the third distal end; and

the fourth bowed blade has a fourth span segment, a fourth distal end, and a fourth twist positioned between the fourth span segment and the fourth distal end.

57. The tool of claim 56 wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support:

the third bowed blade defines a third central axis;

the fourth bowed blade defines a fourth central axis;

the third twist positions the third distal end at a third angular displacement, about the third central axis, from the third span segment; and

the fourth twist positions the fourth distal end at a fourth angular displacement, about the fourth central axis, from the fourth span segment.

58. The tool of claim 36 wherein:

the first bowed blade has a first sharp edge, a first trailing edge and a first face; and

the second bowed blade has a second sharp edge, a second trailing edge and a second face;

wherein, in a configuration in which the first bowed blade and the second bowed blade are not coupled to the support;

the first bowed blade curves in a plane parallel to the first face when the first bowed blade is in a planar configuration; and

the second bowed blade curves in a plane parallel to the second face when the second bowed blade is in a planar configuration.

59. The tool of claim 58 wherein:

the first bowed blade has a first leading edge;

the second bowed blade has a second leading edge;

the first leading edge is longer than the first trailing edge; and

the second leading edge is longer than the second trailing edge.

60. The tool of claim 58 wherein:

the third bowed blade has a third sharp edge, a third trailing edge and a third face; and

the fourth bowed blade has a fourth sharp edge, a fourth trailing edge and a fourth face;

wherein, in a configuration in which the third bowed blade and the fourth bowed blade are not coupled to the support;

the third bowed blade curves in a plane parallel to the third face when the third bowed blade is in a planar configuration; and

the fourth bowed blade curves in a plane parallel to the fourth face when the fourth bowed blade is in a planar configuration.

61. The tool of claim 60 wherein:

the third bowed blade has a third leading edge;

the fourth bowed blade has a fourth leading edge;

the third leading edge is longer than the third trailing edge; and

the fourth leading edge is longer than the fourth trailing edge.