Carton with handle and dispenser

• US 10,023,372 B2
• Filed: 05/27/2016
• Issued: 07/17/2018
• Est. Priority Date: 02/23/2011
• Status: Active Grant

• Current Assignee: Graphic Packaging International Incorporated
• Original Assignee: Graphic Packaging International Incorporated
• Inventors: Kastanek, Raymond S., Baldino, Mark, Sutherland, Robert L.
• Primary Examiner(s): DEMEREE, CHRISTOPHER R
• Application Number:
  US15/166,841
• Publication Number:
  US 20160272393A1
• Time in Patent Office: 781 Days
• Field of Search: 22911713, 229242, 229243, 229925, 229240, 229241, 206426, 493 88, 493909, 53458
• CPC Class Codes: B65D 2571/00141 glued
• CPC Class Codes: B65D 2571/00154 interlocked
• CPC Class Codes: B65D 2571/0016 by tabs protruding from one end and co-operating with openings at the other end
• CPC Class Codes: B65D 2571/00172 by tabs cut within one end and facing towards the other end when blank is unfolded, and co-operting with openings at the other end
• CPC Class Codes: B65D 2571/00259 inwardly folded tabs, i.e. elements substantially narrower than the corresponding package dimension
• CPC Class Codes: B65D 2571/00277 Slits or openings formed along a fold line
• CPC Class Codes: B65D 2571/00444 for fingers
• CPC Class Codes: B65D 2571/0045 for hands
• CPC Class Codes: B65D 2571/00469 Straps made between two handholes
• CPC Class Codes: B65D 2571/00524 integral
• CPC Class Codes: B65D 2571/00549 consisting of fold lines
• CPC Class Codes: B65D 2571/00574 whereby contents can still be carried after the line has been torn
• CPC Class Codes: B65D 2571/0066 formed from one single sheet
• CPC Class Codes: B65D 2571/00728 the end walls being closed by gluing
• CPC Class Codes: B65D 5/0227 with end closures formed by inward folding of flaps and securing them by heat-sealing, by applying adhesive to the flaps or by staples
• CPC Class Codes: B65D 5/4208 Means facilitating suspending, lifting, handling, or the like of containers handles B65D5/46
• CPC Class Codes: B65D 5/542 the lines of weakness being provided in the container body
• CPC Class Codes: B65D 71/22 Openings or windows formed in the side walls
• CPC Class Codes: B65D 71/30 unitary , i.e. integral with the tubular packaging elements
• CPC Class Codes: B65D 71/34 characterised by weakened lines or other opening devices
• CPC Class Codes: B65D 71/36 : having a tubular shape, e.g. tubular wrappers, with end walls

Abstract

A carton for holding a plurality of containers. The carton comprises a plurality of panels extending at least partially around an interior of the carton and a dispenser comprising a dispenser panel. The dispenser panel is at least partially defined by a tear line extending in at least one panel of the plurality of panels. The dispenser panel can be at least partially removable from the carton to create a dispenser opening. The carton also can comprise a handle for grasping and carrying the carton. The handle comprises a handle feature extending in at least the dispenser panel, and at least a portion of the handle can be removable from the carton with the dispenser panel.

Claims

1. A carton for holding a plurality of containers, the carton comprising:

a plurality of panels extending at least partially around an interior of the carton;

a dispenser comprising a dispenser panel, the dispenser panel being at least partially defined by a tear line extending in at least one panel of the plurality of panels, the dispenser panel being at least partially removable from the carton to create a dispenser opening allowing access to the interior; and

a handle for grasping and carrying the carton, the handle comprising a handle feature, wherein the handle feature extends in at least the dispenser panel and is spaced apart from the tear line, at least a portion of the handle being removable from the carton with the dispenser panel.

2. The carton of claim 1, wherein the plurality of panels comprises a first panel foldably connected to a second panel, the dispenser panel comprises at least a portion of the first panel, and the handle feature is disposed in at least the first panel.

3. The carton of claim 2, wherein the handle feature comprises a handle flap foldably connected to the first panel.

4. The carton of claim 3, wherein the first panel is a top panel and the second panel is a side panel.

5. The carton of claim 2, wherein the first panel is foldably connected to the second panel along a first fold line, and the tear line comprises a first portion that is generally collinear with at least a portion of the first fold line and a second portion extending from an end of the first portion, the second portion being oblique with respect to the first portion.

6. The carton of claim 5, wherein at least the second portion of the tear line comprises a series of cuts and a gap between two cuts of the series of cuts, and the first panel comprises a score extending from a corner of the first panel to a position generally adjacent the handle feature of the handle, the score extending in the gap of the second portion of the tear line.

7. The carton of claim 6, further comprising end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps being at least partially overlapped with respect to one another and thereby at least partially form a closed end of the carton, the end flaps comprising at least a first end flap foldably connected to the first panel along a second fold line, wherein the tear line comprises a third portion that is generally collinear with at least a portion of the second fold line, and the second portion of the tear line extends between respective ends of the first portion and the third portion of the tear line.

8. The carton of claim 7, further comprising an access feature at least partially defined by an access tear line extending in the first panel from an end of the third portion of the tear line.

9. The carton of claim 2, wherein the dispenser panel further comprises at least a portion of the second panel, the tear line extending in at least the first panel and the second panel.

10. The carton of claim 9, further comprising an access feature disposed in at least the second panel, the tear line extending adjacent at least a portion of the access feature.

11. The carton of claim 10, wherein the access feature comprises an access flap at least partially defined by a cut line extending in the second panel, the cut line comprising at least one end adjacent the tear line.

12. The carton of claim 11, wherein the cut line is generally U-shaped, and the access flap is foldably connected to the dispenser panel along an access fold line extending between respective portions of the cut line.

13. The carton of claim 11, wherein access flap is a first access flap, the cut line is a first cut line, and the access feature comprises a second access flap at least partially defined by a cut line extending in the second panel.

14. The carton of claim 13, wherein the access feature is foldably connected to the dispenser panel along a curved fold line extending between portions of the tear line in the second panel.

15. The carton of claim 11, wherein the plurality of panels further comprises a third panel foldably connected to the first panel, the dispenser panel further comprises at least a portion of the third panel, the tear line further extending in at least the third panel.

16. The carton of claim 15, wherein the access feature is a first access feature, and the carton further comprises a second access feature disposed in at least the third panel, the tear line extending adjacent at least a portion of the third access feature.

17. The carton of claim 16, wherein the first panel is a top panel, the second panel is a first side panel, and the third panel is a second side panel.

18. The carton of claim 2, wherein the handle is a primary handle, and the carton further comprises a secondary handle that is spaced apart from the handle, the secondary handle being for grasping and carrying the carton after removing the dispenser panel.

19. The carton of claim 18, wherein the secondary handle comprises an end flap foldably connected to the first panel and a gusset foldably connected to the second panel and the end panel.

20. The carton of claim 1, further comprising an access feature disposed adjacent the dispenser panel, at least a portion of the tear line extending from the access feature,

the plurality of panels comprises a first panel foldably connected to a second panel, the access feature is disposed in at least the first panel, and at least a first portion of the tear line extends in the first panel from the access feature and into the second panel,

the carton further comprising end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps being at least partially overlapped with respect to one another and thereby at least partially form a closed end of the carton, the end flaps comprising at least a first end flap foldably connected to the first panel and a second end flap foldably connected to the second panel, wherein the first portion of the tear line extending in the first panel and the second panel further extends at least partially across the second end flap.

21. The carton of claim 20, wherein the tear line comprises a second portion extending in the first end flap, the second portion of the tear line at least partially overlapping the first portion of the tear line.

22. The carton of claim 20, wherein the dispenser panel further comprises at least a portion of the first end flap, and the handle feature comprises a handle flap foldably connected to the first end flap.

23. The carton of claim 22, wherein the dispenser further comprises at least a portion of the second end flap, the handle flap is a first handle flap, and the handle feature further comprises a second handle flap foldably connected to the second end flap, the first handle flap at least partially overlapping the second handle flap.

24. The carton of claim 22, wherein the end flaps are first end flaps and the closed end is a first closed end, and the carton further comprises second end flaps respectively foldably connected to respective panels of the plurality of panels, the second end flaps being at least partially overlapped with respect to one another and thereby at least partially form a second closed end of the carton, the dispenser panel being spaced apart from the second closed end of the carton.

25. The carton of claim 24, wherein the handle comprises a first handle, and the carton comprises a second handle at least partially disposed in the second end of the carton.

26. The carton of claim 1, wherein the handle is a first handle, the carton comprising a second handle that is spaced apart from the dispenser panel.

27. A carton for holding a plurality of containers, the carton comprising:

a plurality of panels extending at least partially around an interior of the carton, wherein the plurality of panels comprises a first panel foldably connected to a second panel along a first fold line;

a dispenser comprising a dispenser panel, the dispenser panel being at least partially defined by a tear line extending in at least one panel of the plurality of panels, the dispenser panel being at least partially removable from the carton to create a dispenser opening allowing access to the interior, wherein the dispenser panel comprises at least a portion of the first panel;

a handle for grasping and carrying the carton, the handle comprising a handle feature extending in at least the dispenser panel, at least a portion of the handle being removable from the carton with the dispenser panel, wherein the handle feature is disposed in at least the first panel;

end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps being at least partially overlapped with respect to one another and thereby at least partially form a closed end of the carton, the end flaps comprising at least a first end flap foldably connected to the first panel along a second fold line, wherein a portion of the tear line is generally collinear with at least a portion of the second fold line; and

an access feature at least partially defined by an access tear line extending in the first panel from an end of the portion of the tear line, wherein the access feature comprises an access flap foldably connected to the first end flap along the second fold line.

28. A blank for forming a carton for holding a plurality of containers, the blank comprising:

a plurality of panels for forming an interior of the carton formed from the blank;

dispenser features for forming a dispenser in the carton formed from the blank, the dispenser features comprising a dispenser panel at least partially defined by a tear line extending in at least one panel of the plurality of panels, the dispenser panel being at least partially removable from the carton formed from the blank to allow access to the interior; and

handle features for forming a handle in the carton formed from the blank, the handle features extending in at least the dispenser panel and being spaced apart from the tear line, at least a portion of the handle features being removable from the carton formed from the blank with the dispenser panel.

29. The blank of claim 28, wherein the plurality of panels comprises a first panel foldably connected to a second panel, the dispenser panel comprises at least a portion of the first panel, and the handle feature is disposed in at least the first panel.

30. The blank of claim 29, wherein the handle feature comprises a handle flap foldably connected to the first panel.

31. The blank of claim 30, wherein the first panel is a top panel and the second panel is a side panel.

32. The blank of claim 29, wherein the first panel is foldably connected to the second panel along a first fold line, and the tear line comprises a first portion that is generally collinear with at least a portion of the first fold line and a second portion extending from an end of the first portion, the second portion being oblique with respect to the first portion.

33. The blank of claim 32, wherein at least the second portion of the tear line comprises a series of cuts and a gap between two cuts of the series of cuts, and the first panel comprises a score extending from a corner of the first panel to a position generally adjacent the handle feature of the handle, the score extending in the gap of the second portion of the tear line.

34. The blank of claim 32, further comprising end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps comprising at least a first end flap foldably connected to the first panel along a second fold line, wherein the tear line comprises a third portion that is generally collinear with at least a portion of the second fold line, and the second portion of the tear line extends between respective ends of the first portion and the third portion of the tear line.

35. The blank of claim 34, further comprising an access feature at least partially defined by an access tear line extending in the first panel from an end of the third portion of the tear line.

36. The blank of claim 29, wherein the dispenser panel further comprises at least a portion of the second panel, the tear line extending in at least the first panel and the second panel.

37. The blank of claim 36, further comprising an access feature disposed in at least the second panel, the tear line extending adjacent at least a portion of the access feature, wherein the access feature comprises an access flap at least partially defined by a cut line extending in the second panel, the cut line comprising at least one end adjacent the tear line.

38. The blank of claim 37, wherein the cut line is generally U-shaped, and the access flap is foldably connected to the dispenser panel along an access fold line extending between respective portions of the cut line.

39. The blank of claim 37, wherein access flap is a first access flap, the cut line is a first cut line, and the access feature comprises a second access flap at least partially defined by a cut line extending in the second panel.

40. The blank of claim 39, wherein the access feature is foldably connected to the dispenser panel along a curved fold line extending between portions of the tear line in the second panel.

41. The blank of claim 37, wherein the plurality of panels further comprises a third panel foldably connected to the first panel, the dispenser panel further comprises at least a portion of the third panel, the tear line further extends in at least the third panel, the access feature is a first access feature, and the carton further comprises a second access feature disposed in at least the third panel, the tear line extending adjacent at least a portion of the third access feature.

42. The blank of claim 41, wherein the first panel is a top panel, the second panel is a first side panel, and the third panel is a second side panel.

43. The blank of claim 29, wherein the handle is a primary handle, and the blank further comprises a secondary handle that is spaced apart from the handle, the secondary handle being for grasping and carrying the carton formed from the blank after removing the dispenser panel.

44. The blank of claim 43, wherein the secondary handle comprises an end flap foldably connected to the first panel and a gusset foldably connected to the second panel and the end panel.

45. The blank of claim 28, further comprising an access feature disposed adjacent the dispenser panel, at least a portion of the tear line extending from the access feature,

the plurality of panels comprises a first panel foldably connected to a second panel, the access feature is disposed in at least the first panel, and at least a first portion of the tear line extends in the first panel from the access feature and into the second panel,

the blank further comprising end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps comprising at least a first end flap foldably connected to the first panel and a second end flap foldably connected to the second panel, wherein the first portion of the tear line extending in the first panel and the second panel further extends at least partially across the second end flap.

46. The blank of claim 45, wherein the dispenser panel further comprises at least a portion of the first end flap, and the handle feature comprises a handle flap foldably connected to the first end flap.

47. The blank of claim 46, wherein the dispenser features further comprise at least a portion of the second end flap, the handle flap is a first handle flap, and the handle feature further comprises a second handle flap foldably connected to the second end flap, the first handle flap for at least partially overlapping the second handle flap when the carton is formed from the blank.

48. The blank of claim 46, wherein the end flaps are first end flaps, and the blank further comprises second end flaps respectively foldably connected to respective panels of the plurality of panels, the second end flaps being spaced apart from the first end flaps, and the dispenser panel being spaced apart from the second end flaps.

49. The blank of claim 48, wherein the handle features comprise first handle features, and the blank comprises second handle features at least partially disposed in the second end flaps.

50. The blank of claim 28, wherein the handle features comprise first handle features for forming a first handle in the carton formed from the blank, and the blank comprises second handle features for forming a second handle in the carton formed from the blank, the second handle features being spaced apart from the dispenser panel.

51. A blank for forming a carton for holding a plurality of containers, the blank comprising:

a plurality of panels for forming an interior of the carton formed from the blank, wherein the plurality of panels comprises a first panel foldably connected to a second panel;

dispenser features for forming a dispenser in the carton formed from the blank, the dispenser features comprising a dispenser panel at least partially defined by a tear line extending in at least one panel of the plurality of panels, the dispenser panel being at least partially removable from the carton formed from the blank to allow access to the interior, wherein the dispenser panel comprises at least a portion of the first panel;

handle features for forming a handle in the carton formed from the blank, the handle features extending in at least the dispenser panel, at least a portion of the handle features being removable from the carton formed from the blank with the dispenser panel, wherein the handle feature is disposed in at least the first panel;

end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps comprising at least a first end flap foldably connected to the first panel along a second fold line, wherein a portion of the tear line is generally collinear with at least a portion of the second fold line; and

an access feature at least partially defined by an access tear line extending in the first panel from an end of the portion of the tear line, wherein the access feature comprises an access flap foldably connected to the first end flap along the second fold line.

52. A method of opening a carton, the method comprising:

obtaining a carton comprising a plurality of panels extending at least partially around an interior of the carton, a dispenser comprising a dispenser panel, and a handle for grasping and carrying the carton, the dispenser panel being at least partially defined by a tear line extending in at least one panel of the plurality of panels, and the handle comprising a handle feature, wherein the handle feature extends in at least the dispenser panel and is spaced apart from the tear line;

at least partially removing the dispenser panel to form a dispenser opening in the carton, the dispenser opening providing access to the interior of the carton, wherein the at least partially removing the dispenser panel comprises at least partially removing the handle feature in the dispenser panel.

53. The method of claim 52, wherein:

the plurality of panels comprises a first panel foldably connected to a second panel, the dispenser panel comprises at least a portion of the first panel, and the handle feature is disposed in at least the first panel;

the dispenser panel further comprises at least a portion of the second panel, the tear line extending in at least the first panel and the second panel;

the carton comprises an access feature disposed in at least the second panel, the tear line extending adjacent at least a portion of the access feature; and

the at least partially removing the dispenser panel comprises actuating the access feature in the second panel, gripping the dispenser panel adjacent the access feature, and tearing along the tear line.

54. The method of claim 53, wherein:

the plurality of panels further comprises a third panel foldably connected to the first panel, and the dispenser panel further comprises at least a portion of the third panel, the tear line further extending in at least the third panel;

the access feature is a first access feature, and the carton further comprises a second access feature disposed in at least the third panel, the tear line extending adjacent at least a portion of the third access feature; and

the at least partially removing the dispenser panel comprises actuating the first access feature and the second access feature, gripping the dispenser panel adjacent the first access feature and the second access feature, and tearing along the tear line from both of the first access feature and the second access feature.

55. The method of claim 52, wherein:

the handle is a first handle, and the carton comprises a second handle that is spaced apart from the dispenser panel; and

the method further comprises grasping and carrying the carton at the second handle after the at least partially removing the dispenser panel.

56. A method of opening a carton, the method comprising:

obtaining a carton comprising;

a plurality of panels extending at least partially around an interior of the carton, wherein the plurality of panels comprises a first panel foldably connected to a second panel along a first fold line;

a dispenser comprising a dispenser panel, the dispenser panel being at least partially defined by a tear line extending in at least one panel of the plurality of panels, wherein the dispenser panel comprises at least a portion of the first panel;

a handle for grasping and carrying the carton, the handle comprising a handle feature extending in at least the dispenser panel, wherein the handle feature is disposed in at least the first panel;

end flaps respectively foldably connected to respective panels of the plurality of panels, the end flaps being at least partially overlapped with respect to one another and thereby at least partially form a closed end of the carton, the end flaps comprising at least a first end flap foldably connected to the first panel along a second fold line, wherein a portion of the tear line is generally collinear with at least a portion of the second fold line; and

an access feature at least partially defined by an access tear line extending in the first panel from an end of the portion of the tear line, wherein the access feature comprises an access flap foldably connected to the first end flap along the second fold line; and

at least partially removing the dispenser panel to form a dispenser opening in the carton, the dispenser opening providing access to the interior of the carton, wherein the at least partially removing the dispenser panel comprises at least partially removing the handle feature in the dispenser panel.