Downhole pressure maintenance system using reference pressure

• US 10,024,147 B2
• Filed: 01/13/2015
• Issued: 07/17/2018
• Est. Priority Date: 01/13/2015
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Hamid, Syed, Eiman, Tyson Harvey, Garrison, Gregory William, Ross, Colby Munro, Richards, William Mark, Frosell, Thomas Jules
• Primary Examiner(s): WALLACE, KIPP CHARLES
• Application Number:
  US14/916,328
• Publication Number:
  US 20160356133A1
• Time in Patent Office: 1,281 Days
• CPC Class Codes: E21B 21/001 specially adapted for underwater drilling dual gradient drilling E21B21/082
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10
• CPC Class Codes: E21B 33/12 Packers; Plugs used for cementing E21B33/134, E21B33/16
• CPC Class Codes: E21B 34/063 Valve or closure with destructible element, e.g. frangible disc E21B34/103 takes precedence
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 43/04 Gravelling of wells
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/14 Obtaining from a multiple-zone well
• CPC Class Codes: E21B 47/001 for underwater installation
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure

Abstract

A method and apparatus that includes an elongated base pipe having an external surface at least partially defining an external region and an internal surface at least partially defining an internal region; and a pressure maintenance device disposed in the base pipe and includes a first flow path that extends between an opening in the external surface and an opening in the internal surface; a first valve that controls the flow of a first fluid through the first flow path; a first pressure differential sensor that controls the actuation of the first valve and is in fluid communication with the external region; and a pressurized fluid source in fluid communication with the first pressure differential sensor; wherein a first pressure differential threshold associated with the first pressure differential sensor is the difference between a pressure within the external region and the pressurized fluid source.

Claims

1. A completion assembly comprising:

an elongated base pipe having an external surface at least partially defining an external region and an internal surface at least partially defining an internal region;

a pressure maintenance device disposed in the base pipe and comprising;

a first flow path that extends between an opening in the external surface and an opening in the internal surface;

a first valve that controls the flow of a first fluid from the internal region to the external region through the first flow path;

a first pressure differential sensor that controls the actuation of the first valve and is in fluid communication with the external region;

a pressurized fluid source in fluid communication with the first pressure differential sensor;

a second valve that controls the flow of the first fluid from the internal region to the external region through the first flow path; and

a second pressure differential sensor that controls the actuation of the second valve;

wherein a first pressure differential threshold associated with the first pressure differential sensor is the difference between a pressure within the external region and the pressurized fluid source;

wherein the second pressure differential sensor is in fluid communication with the external region and the internal region; and

wherein a second pressure differential threshold associated with the second pressure differential sensor is the difference between a pressure within the internal region and the pressure within the external region.

2. The completion assembly of claim 1, wherein the pressure maintenance device further comprises:

a second flow path that extends between the pressurized fluid source and the external region;

a third valve that controls the flow of a second fluid through the second flow path and towards the pressurized fluid source;

a third pressure differential sensor that controls the actuation of the third valve;

wherein the third pressure differential sensor is in fluid communication with the external region and the first flow path; and

wherein a third pressure differential threshold associated with the third pressure differential sensor is the difference between a pressure within the first flow path and the pressure within the external region.

3. The completion assembly of claim 2, wherein the pressurized fluid source is an accumulator.

4. The completion assembly of claim 3, wherein the pressure maintenance device further comprises at least one of:

a pressure relief valve that is in fluid communication with the pressurized fluid source and with the external region; and

a rupture disk that is in fluid communication with the pressurized fluid source and with the external region.

5. The completion assembly of claim 2, wherein the pressure maintenance device further comprises:

a fourth valve that controls the flow of the fluid through the first flow path, the fourth valve being a flow control valve; and

a fourth pressure differential sensor that controls the actuation of the fourth valve.

6. The completion assembly of claim 5,

wherein the fourth valve is located along the first flow path between the opening in the external surface and the first valve;

wherein the first valve is located along the first flow path between the fourth valve and the second valve; and

wherein the second valve is located along the first flow path between the first valve and the opening in the internal surface.

7. A method of maintaining an isolated portion of an external region of a completion string within a predetermined pressure range, the method comprising:

positioning a completion string that has an internal surface that at least partially defines an internal region and the external surface that at least partially defines an external region within a wellbore;

pressurizing a pressurized fluid source located within a pressure maintenance device that is located within a wall of the completion string to a reference pressure that is associated with a wellbore hydrostatic pressure within the external region;

isolating a portion of the external region from the wellbore hydrostatic pressure to form the isolated portion of the external region; and

allowing a first fluid within the internal region to flow through a first flow path within the pressure maintenance device to the isolated portion of the external region when a pressure differential between the external region and the reference pressure is less than a first pressure differential threshold that is associated with the predetermined pressure range.

8. The method of claim 7, further comprising preventing the first fluid within the internal region from flowing through the first flow path when a pressure differential between the internal region and the external region exceeds a second pressure differential threshold.

9. The method of claim 7,

wherein the pressurized fluid source comprises an accumulator in fluid communication with the external region;

and

wherein pressurizing the pressurized fluid source to the reference pressure that is associated with the wellbore hydrostatic pressure within the external region comprises;

allowing a second fluid to pressurize the accumulator to the reference pressure when the pressure differential between a pressure within the first flow path and the external region is less than a fourth pressure differential threshold; and

preventing the second fluid from pressurizing the accumulator after the pressure differential between the internal region and the external region exceeds the fourth pressure differential threshold.

10. The method of claim 7,

wherein the pressure maintenance device comprises a relief valve that is in fluid communication with the pressurized fluid source and with the external region;

and

wherein the method further comprises depressurizing the pressurized fluid source when a first relief pressure differential threshold associated with the relief valve is exceeded.

11. The method of claim 7,

wherein the pressure maintenance device comprises a rupture disk that is in fluid communication with the pressurized fluid source and with the external region;

and

wherein the method further comprises depressurizing the pressurized fluid source when a second relief pressure differential threshold associated with the rupture disk is met or exceeded.

12. The method of claim 7, wherein allowing the first fluid within the internal region to flow through the first flow path when a pressure differential between the external region and the reference pressure is less than a first pressure differential threshold that is associated with the predetermined pressure range comprises opening a first valve that controls the flow of the first fluid through the first flow path.

13. The method of claim 8, wherein preventing the first fluid within the internal region from flowing through the first flow path when a pressure differential between the internal region and the external region exceeds a second pressure differential threshold comprises closing a second valve that controls the flow of the first fluid through the first flow path.

14. The method of claim 13, further comprising allowing the first fluid to flow through the first flow path when a third pressure differential across a third valve exceeds a third pressure differential threshold associated with the third valve.

15. The method of claim 8, wherein isolating a portion of the external region to form the isolated portion of the external region comprises setting a packer that is disposed on the completion string.

16. A method of providing pressure maintenance comprising:

positioning a completion string within a wellbore, the completion string having an internal surface that at least partially defines an internal region and an external surface that at least partially defines an external region;

isolating a portion of the external region from a wellbore hydrostatic pressure;

fluidically connecting the internal region to the isolated portion of the external region via a first flow path;

providing a first valve that controls the flow of a first fluid through the first flow path, the first valve comprising a first pressure differential sensor;

opening the first valve when the first pressure differential sensor measures a pressure differential between an external pressure within the isolated portion of the external region and a reference pressure that is less than a first pressure threshold;

closing the first valve when the pressure differential between the external pressure and the reference pressure is greater than or equal to the first pressure threshold;

providing a second valve that controls the flow of the first fluid through the first flow path, the second valve comprising a second pressure differential sensor;

opening the second valve when the second pressure differential sensor measures a pressure differential between an internal pressure associated with the internal region and the external pressure that is less than a second pressure threshold; and

closing the second valve when the pressure differential between the internal pressure and the external pressure within the isolated portion of the external region is greater than or equal to the second pressure threshold.

17. The method of claim 16, further comprising providing a flow control valve that controls the flow of the first fluid through the first flow path.

18. The method of claim 16, further comprising:

pressurizing an accumulator that is located within the completion string and that is in fluid communication with the external region to the external pressure, wherein pressurizing the accumulator comprises flowing a second fluid from the external region in a direction towards the accumulator; and

closing a fifth valve that controls the flow of the second fluid when a fifth pressure differential sensor measures a pressure differential between the first flow path and the external pressure that is greater than a fifth pressure threshold associated with the fifth pressure differential sensor.

19. The method of claim 16, wherein the first pressure differential sensor comprises a spring.

20. The method of claim 16, wherein the reference pressure is the wellbore hydrostatic pressure.