Hazardous area coupler device for high frequency signals

• US 10,027,067 B2
• Filed: 07/22/2014
• Issued: 07/17/2018
• Est. Priority Date: 07/26/2013
• Status: Active Grant

• Current Assignee: Solexy USA, LLC
• Original Assignee: Solexy USA, LLC
• Inventors: Peters, Mark E, Malinak, Tim E
• Primary Examiner(s): Tran, Thienvu
• Assistant Examiner(s): THOMAS, LUCY M
• Application Number:
  US14/337,934
• Publication Number:
  US 20150029625A1
• Time in Patent Office: 1,456 Days
• Field of Search: 361119
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/6666 with built-in overvoltage protection
• CPC Class Codes: H01R 13/68 with built-in fuse
• CPC Class Codes: H01R 13/746 using a screw ring
• CPC Class Codes: H01R 2201/04 for network, e.g. LAN connectors

Abstract

A hazardous area coupler is provided which uses arrays of diodes to permit low voltage alternating current signals to pass through while shunting to ground any voltages greater than the clamping voltage of the diodes.

Claims

1. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure, comprising:

a hollow coupler housing body having an elongated shape defining a first end and a second end;

an electronic circuit disposed inside said hollow coupler housing body wherein there is a space between the electronic circuit and the hollow coupler housing body;

potting material encapsulating the electronic circuit and filling the space;

a first set of signal lines disposed at least in part inside the hollow coupler housing body and having an inner termination at the electronic circuit and an outer termination projecting out of said first end;

a second set of signal lines having an inner termination at the electronic circuit and an outer termination projecting out of said second end;

each of the signal lines in said first set of signal lines corresponding to one of the signal lines in said second set of signal lines;

wherein said electronic circuit includes current limiting resistors;

fuses, which provide for over-current protection in case of a fault;

respective electrical paths between the inner terminations to connect each signal line of said first set of signal lines with a corresponding signal line of said second set of signal lines; and

a plurality of low capacitance diode array sets, each of said low capacitance diode array sets comprising a plurality of low capacitance diodes, with each of said low capacitance diode array sets electrically disposed between a respective electrical path and protective ground and wherein each of said low capacitance diode array sets collectively has a capacitance not greater than four picofarads and has a clamping voltage, such that the electronic circuit permits alternating current signals to pass between the first and second-sets of signal lines but shunts to ground any signal greater than the clamping voltage of the respective low capacitance diode array set, whereby the coupler allows for the transmission of intrinsically safe high frequency signals and provides protection from supply voltage connected to signal source devices associated with the high frequency signals.

2. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein said electronic circuit permits alternating current signals between 10 MHz and 1 GHz to pass through between the first and second sets of signal lines.

3. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 2, wherein the clamping voltage of each of the diode array sets is greater than three volts.

4. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, and further comprising a ground cable having a first end electrically connected to the electronic circuit including the plurality of low capacitance diode array sets and a second end extending from the coupler housing and electrically connected to a protective earth ground element.

5. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein at least one of the first and second sets of signal lines comprises a signal cable adapted to transmit alternating current signals via the electronic circuit.

6. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein the hollow coupler housing body defines a shoulder and the potting material abuts the shoulder to resist becoming dislocated from the hollow coupler housing body.

7. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein the hollow coupler housing body and the potting material provide a seal off of the electronic circuitry capable of withstanding a 6,000 Pounds per Square Inch (PSI) hydrostatic test.

8. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein each of said low capacitance diode array sets comprises three low capacitance diode arrays, each of the three low capacitance diode arrays having a capacitance of less than two picofarads and each of said low capacitance diode array sets collectively has a capacitance not greater than four picofarads.

9. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein each of the low capacitance diode array sets comprises low capacitance Transient Voltage Suppression (TVS) diode arrays.

10. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein the electronic circuit disposed inside said hollow coupler housing body comprises a first circuit board comprising a first plurality of low capacitance diode arrays and a second circuit board comprising a second plurality of low capacitance diode arrays, wherein the first and second circuit boards are spaced apart from each other in the space and are spaced apart from the coupler housing body and wherein the potting material fills the space between the first and second circuit boards and between the first and second circuit boards and the coupler housing body, and wherein the plurality of low capacitance diode array sets comprise the first and second plurality of low capacitance diode arrays.

11. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein said electronic circuit permits alternating current signals between 10 MHz and 1 GHz to pass through between the first and second sets of signal lines.

12. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 11, wherein the clamping voltage of each of the diode array sets is greater than three volts.

13. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, and further comprising a ground cable having a first end electrically connected to the electronic circuit including the plurality of low capacitance diode array sets and a second end extending from the coupler housing and electrically connected to a protective earth ground element.

14. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein at least one of the first and second sets of signal lines comprises a signal cable adapted to transmit alternating current signals via the electronic circuit.

15. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein the hollow coupler housing body defines a shoulder and the potting material abuts the shoulder to resist becoming dislocated from the hollow coupler housing body.

16. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein the hollow coupler housing body and the potting material provide a seal off of the electronic circuitry capable of withstanding a 6,000 Pounds per Square Inch (PSI) hydrostatic test.

17. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein each of said low capacitance diode array sets comprises three low capacitance diode arrays, each of the three low capacitance diode arrays having a capacitance of less than two picofarads and each of said low capacitance diode array sets collectively has a capacitance not greater than four picofarads.

18. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 10, wherein each of the low capacitance diode array sets comprises low capacitance Transient Voltage Suppression (TVS) diode arrays.

19. A coupler for allowing electronic transmission of an alternating current signal through the wall of a hazardous area enclosure as recited in claim 1, wherein the supply voltage connected to signal source devices associated with the high frequency signals has a maximum voltage of 250 VAC/48 VDC.