Continuously variable transmission

• US 10,030,748 B2
• Filed: 11/14/2013
• Issued: 07/24/2018
• Est. Priority Date: 11/17/2012
• Status: Active Grant

• Current Assignee: DANA Limited (Caterpillar Incorporated)
• Original Assignee: DANA Limited (Caterpillar Incorporated)
• Inventors: Haka, Raymond James
• Primary Examiner(s): Joyce, William C
• Application Number:
  US14/442,580
• Publication Number:
  US 20160281828A1
• Time in Patent Office: 1,713 Days
• Field of Search: 476 38, 476721, 74721
• CPC Class Codes: F16H 15/28 with external friction surface
• CPC Class Codes: F16H 2037/025 CVT's in which the ratio coverage is used more than once to produce the overall transmission ratio coverage, e.g. by shift to end of range, then change ratio in sub-transmission and shift CVT through range once again
• CPC Class Codes: F16H 37/021 toothed gearing combined with continuous variable friction gearing

Abstract

A continuously variable transmission provides an increased transmission speed ratio with fewer parts. A kinematic arrangement can provide at least a squared kinematic arrangement of the variator for two or more modes, for example, and can provide an increased range transmission speed ratio with fewer moving parts. In many embodiments, the continuously variable transmission provides synchronous gear ratios and a continuously variable speed ratio.

Claims

1. A continuously variable transmission, comprising:

an input shaft;

an output shaft;

a variator comprising a first disk and a second disk, the first disk coaxial with the second disk;

one or more shafts and a plurality of gears configured to operatively engage the input shaft and the output shaft;

a first clutch connected to the input shaft to engage the first disk; and

a third clutch connected to the output shaft to engage the second disk;

wherein the variator comprises a plurality of rotatable balls configured to provide a continuously variable ratio of rotation of the input to the output disk in response to tilt angle of the plurality of rotatable balls,

wherein in a first configuration the first clutch engages the first disk and the third clutch engages the second disk to transmit rotational energy across the variator in a first direction from the first disk to the second disk in order to connect the input shaft to the output shaft;

wherein in a second configuration the one or more shafts, a fourth clutch and a second clutch, and the plurality of gears operatively engages the output shaft and the input shaft to transmit rotational energy across the variator in a second direction from the second disk to the first disk in order to connect the output shaft to the input shaft, the second direction opposite the first direction.

2. The continuously variable transmission of claim 1, further comprising a traction fluid in the variator for lubrication and traction.

3. The continuously variable transmission of claim 1, wherein the input shaft, the output shaft and the variator extend along a common axis, the first disk located along the axis toward the input shaft, the second disk located along the axis toward the output shaft and wherein the first configuration comprises a direct configuration such that rotational energy is transmitted along the axis in the first direction from the input shaft to the output shaft.

4. A vehicle comprising the continuously variable transmission of claim 3.

5. The continuously variable transmission of claim 3, wherein the one or more shafts comprises a first countershaft connected to a first plurality of gears and a second countershaft connected to a second plurality of gears and wherein rotational energy is transmitted from the input shaft to the second disk with the first countershaft connected to the first plurality of gears and wherein rotational energy is transmitted from the first disk to the output shaft with the second countershaft connected to the second plurality of gears.

6. A vehicle comprising the continuously variable transmission of claim 5.

7. The continuously variable transmission of claim 5, wherein the first configuration comprises a low mode and the second configuration comprises a high mode.

8. The continuously variable transmission of claim 5, wherein the first configuration comprises a high mode and the second configuration comprises a low mode.

9. The continuously variable transmission of claim 5, wherein the variator comprises a speed ratio and wherein the one or more shafts and the plurality of gears are configured to provide a synchronous shift when the variator comprises a maximum speed ratio.

10. The continuously variable transmission of claim 9, wherein the first configuration and the second configuration are configured to provide synchronous gear ratios when the variator provides the maximum speed ratio or a minimum speed ratio and wherein the second clutch is configured to operatively engage the first disk and the fourth clutch is configured to engage the second disk and wherein the second clutch is configured to operatively connect to a gear on a downstream end of the second countershaft and the fourth clutch is configured to connected to a gear on an upstream end of the second countershaft to transmit energy in the second direction from second disk to the first disk.

11. A vehicle comprising the continuously variable transmission of claim 10.

12. A method comprising providing the continuously variable transmission of claim 10.

13. The continuously variable transmission of claim 9, wherein gear tooth counts have been selected so that a product of a gear (Gear C) on a downstream end of the first countershaft times a gear (Gear A) on the input shaft divided by a product of a gear (Gear B) on an upstream end of the first countershaft times a gear (Gear D) operatively connected to the fourth clutch is equal to a variator overdrive ratio and a product of a gear (Gear G) on a downstream end of the second countershaft times a gear (Gear E) operatively connected to the second clutch divided by the product of a gear (Gear S) on the output shaft times a gear (Gear F) on an upstream end of the second countershaft is equal to the variator overdrive ratio in order to provide the synchronous shift.

14. A vehicle comprising the continuously variable transmission of claim 13.

15. A method comprising providing the continuously variable transmission of claim 13.

16. The continuously variable transmission of claim 9, wherein the transmission is configured to make a synchronous shift at an underdrive ratio and wherein a product of a gear (Gear C) on a downstream end of the first countershaft times a gear (Gear A) on the input shaft divided by a product of a gear (Gear B) on an upstream end of the first countershaft times a gear (Gear D) operatively connected to the third clutch is equal to a variator underdrive ratio and a product of a gear (Gear G) on a downstream end of the second countershaft times a gear (Gear E) operatively connected to the second clutch divided by a product of a gear (Gear S) on the output shaft times a gear (Gear F) on an upstream end of the second countershaft is equal to the variator underdrive ratio in order to provide the synchronous shift at the underdrive ratio.

17. A vehicle comprising the continuously variable transmission of claim 16.

18. A method comprising providing the continuously variable transmission of claim 16.

19. A method comprising:

providing a continuously variable transmission comprising an input, shaft, an output shaft, a variator comprising a first disk and a second disk, the first disk coaxial with the second disk, one or more shafts and a plurality of gears configured to operatively engage the input shaft and the output shaft, a first clutch directly connected to the input shaft to engage the first disk, and a second clutch directly connected to the output shaft to engage the second disk;

wherein the variator comprises a plurality of rotatable balls configured to provide a continuously variable ratio of rotation of the input to the output disk in response to tilt angle of the plurality of rotatable balls,

wherein in a first configuration the first clutch engages the first disk and the second clutch engages the second disk to transmit rotational energy across the variator in a first direction from the first disk to the second disk in order to connect the input shaft to the output shaft;

wherein in a second configuration the one or more shafts and the plurality of gears operatively engages the input shaft and the output shaft to transmit rotational energy across the variator in a second direction from the second disk to the first disk in order to connect the input shaft to the output shaft, the first direction opposite the first direction.