LED lamp and heat sink

• US 10,030,819 B2
• Filed: 01/30/2014
• Issued: 07/24/2018
• Est. Priority Date: 01/30/2014
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Athalye, Praneet Jayant
• Primary Examiner(s): Mai, Anh
• Assistant Examiner(s): Fallahkhair, Arman B
• Application Number:
  US14/168,230
• Publication Number:
  US 20150211723A1
• Time in Patent Office: 1,636 Days
• Field of Search: 36231102, 362294, 362373, 362235, 362345, 362218, 362240, 362650
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21V 29/77 with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section

Abstract

A lamp has an at least partially optically transmissive enclosure and a base that retains lamp electronics. LEDs are located in the enclosure and are operable to emit light when energized through an electrical path from the base. The LEDs are thermally isolated from the lamp electronics in the base. A heat sink is disposed between the base and the enclosure. The heat sink includes a heat conducting portion that is thermally coupled to the LEDs and a heat dissipating portion that is exposed to the ambient environment. The heat dissipating portion includes fins that have inner edges and create spaces between adjacent ones of the fins. The inner edges are spaced from one another to define an interior open space where the interior open space communicates with the spaces between the fins.

Claims

1. A lamp comprising:

an at least partially optically transmissive enclosure;

a base comprising lamp electronics defining a longitudinal axis extending from the base to the enclosure;

at least one LED located in the enclosure and operable to emit light when energized through an electrical path from the base;

a heat sink comprising a heat dissipating portion that is at least partially exposed to the ambient environment, the heat dissipating portion comprising a plurality of flat planar fins arranged substantially parallel to the longitudinal axis, the plurality of flat planar fins having inner edges that are disposed adjacent to and extend along the longitudinal axis such that the plurality of flat planar fins extend substantially radially from the longitudinal axis and define spaces between the plurality of flat planar fins, the inner edges being spaced from one another such that an interior open space is formed at the center of the heat sink that communicates with the spaces to allow air flow radially across the heat sink wherein the inner edges of the plurality of fins, along the entire length thereof, are flared and overlap but are spaced from one another to cover the interior open space while allowing air flow radially across the heat sink.

2. The lamp of claim 1 wherein the heat sink comprises a heat conducting portion that is thermally coupled to the at least one LED and to the heat dissipating portion.

3. The lamp of claim 2 wherein the heat dissipating portion and the heat conducting portion are a single piece.

4. The lamp of claim 2 wherein the heat conducting portion foi is a tower that extends into the enclosure.

5. The lamp of claim 2 wherein the heat conducting portion defines a planar member disposed at a first end of the enclosure.

6. The lamp of claim 2 wherein a LED board supports the at least one LED and is mounted on the heat conducting portion.

7. The lamp of claim 6 wherein the LED board is thermally conductive.

8. The lamp of claim 6 further comprising a cover disposed over the LED board comprising an aperture through which the at least one LED emits light, the cover being electrically non-conductive.

9. The lamp of claim 1 wherein the enclosure comprises a reflective surface and an optically transmissive exit surface through which light is emitted from the lamp.

10. The lamp of claim 9 wherein the reflective surface generates a directional light pattern.

11. The lamp of claim 9 wherein the reflective surface is parabolic.

12. The lamp of claim 1 wherein the enclosure is entirely optically transmissive.

13. The lamp of claim 1 wherein an electrical conductor connects the at least one LED to the base, the electrical conductor extending through the interior open space.

14. The lamp of claim 1 wherein the base comprises an Edison screw.