Real-time monitoring of a metal surface

• US 10,031,044 B2
• Filed: 03/16/2015
• Issued: 07/24/2018
• Est. Priority Date: 04/04/2014
• Status: Active Grant

• Current Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Inventors: Kumar, Amit, Reddy, Ramani V.
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): NIXON, OMAR H
• Application Number:
  US14/659,174
• Publication Number:
  US 20150285705A1
• Time in Patent Office: 1,226 Days
• Field of Search: 356 731
• CPC Class Codes: G01M 11/085 the optical fiber being on or near the surface of the DUT
• CPC Class Codes: G01M 5/0025 of elongated objects, e.g. pipes, masts, towers or railways G01M5/0058 takes precedence
• CPC Class Codes: G01M 5/0033 by determining damage, crack or wear
• CPC Class Codes: G01M 5/0066 by exciting or detecting vibration or acceleration vibration testing of structures G01M7/00
• CPC Class Codes: G01M 5/0091 by using electromagnetic excitation or detection

Abstract

Methods and systems for providing real-time monitoring of a metal surface are provided herein. The system includes a fiber-optic cable disposed alongside a length of a wall that includes the metal surface. A laser source is attached to the fiber-optic cable to transmit light through the fiber-optic cable. An acoustic source is configured to generate acoustic signals in the metal surface, wherein the acoustic signals interact with the fiber-optic cable and influence characteristics of the light. A receiver is attached to the fiber-optic cable to detect the light. The system also includes a signal processing unit configured to determine a location of a change in the metal surface based on changes in the characteristics of the light.

Claims

1. A system for real-time monitoring of a pipe, comprising:

a fiber-optic cable disposed alongside a length of a wall of the pipe;

a laser source attached to the fiber-optic cable, wherein the laser source is configured to transmit light through the fiber-optic cable;

an acoustic source configured to generate acoustic signals within the wall and, simultaneously with the laser source'"'"'s transmission of the light, transmit the acoustic signals within the wall along the length of the pipe such that the acoustic signals interact with the fiber-optic cable along the length and influence characteristics of the light;

a receiver attached to the fiber-optic cable, wherein the receiver is configured to detect the light; and

a signal processing unit configured to determine a location of a change in the wall of the pipe between the laser source and the receiver based on a change in the characteristics of the light caused by a change in the acoustic signals,

wherein the change in the acoustic signals is in response to an intrusion which is caused by erosion or corrosion of the wall of the pipe.

2. The system of claim 1 wherein the fiber-optic cable extends alongside a substantially full length of the wall along an external surface of the wall of the pipe or an internal surface of the wall of the pipe.

3. The system of claim 1, wherein the system is configured to continue to monitor the wall of the pipe if a portion of the fiber-optic cable is damaged.

4. The system of claim 1, wherein the fiber-optic cable comprises a plurality of fiber-optic cables, and wherein the number of the fiber-optic cables is correlative with dimensions of the wall of the pipe and the sensitivity of the fiber-optic cables.

5. The system of claim 1, wherein the system includes a plurality of fiber-optic cables comprising a first fiber-optic cable that is pressure-sensitive and a second fiber-optic cable that is pressure-insensitive.

6. The system of claim 1, wherein the laser source comprises a laser diode.

7. The system of claim 1, wherein the acoustic source comprises a moving source.

8. The system of claim 1, wherein the receiver comprises a photodiode, a phototransistor, a photomultiplier tube, or any combinations thereof.

9. The system of claim 1, wherein the signal processing unit comprises a phase locked loop.

10. The system of claim 1, wherein the intrusion in the wall of the pipe additionally comprises physical damage.

11. The system of claim 1, wherein the fiber-optic cable is disposed in a substantially straight, longitudinal line.

12. A system for real-time monitoring of a pipe that conveys hydrocarbons, comprising:

a fiber-optic cable disposed alongside a length of a wall of the pipe that conveys hydrocarbons;

a laser source attached to the fiber-optic cable, wherein the laser source is configured to transmit a light pulse through the fiber-optic cable;

an acoustic source configured to generate acoustic signals in the wall of the pipe simultaneously with the transmission of the light pulse through the fiber-optic cable, wherein the acoustic source comprises a moving source located in an internal volume of the pipe and configured to move along the length of the pipe such that the acoustic signals interact with the fiber-optic cable and influence characteristics of the light pulse in the fiber-optic cable;

a receiver attached to the fiber-optic cable, wherein the receiver is configured to detect the light pulse; and

a signal processing unit configured to determine a location of an intrusion in the wall of the pipe between the laser source and the receiver based on a change in the characteristics of the light pulse caused by a change in the acoustic signals;

wherein the change in the acoustic signals is in response to an intrusion which is caused by erosion or corrosion of the wall of the pipe.

13. The system of claim 12, wherein the fiber-optic cable comprises a plurality of fiber-optic cables.

14. The system of claim 13, wherein the plurality of fiber-optic cables comprises a pressure-sensitive fiber-optic cable and a pressure-insensitive fiber-optic cable.

15. The system of claim 13, wherein damage to a fiber-optic cable does not stop monitoring of the wall of the pipe by the other fiber-optic cables in the plurality of fiber-optic cables.

16. The system of claim 12, wherein the moving source is attached to a cleaning pig.

17. The system of claim 12, wherein the acoustic signals comprise sound waves, pressure waves, or both.

18. The system of claim 12, wherein the acoustic signal is oriented at various angles as the acoustic source moves along the length of the pipe.

19. The system of claim 12, comprising a plurality of laser sources and a plurality of receivers disposed along the length of the wall of the pipe.

20. A method for monitoring changes in a wall of a pipe comprising:

disposing a fiber-optic cable alongside a length of the wall of the pipe;

attaching a light source to the fiber-optic cable to transmit light through the fiber-optic cable;

providing an acoustic source adjacent to, or within, the pipe to generate, simultaneously with the light source'"'"'s transmission of the light, acoustic signals transmitted along the length of the pipe within the wall of the pipe that interact with the fiber-optic cable along the length to influence characteristics of the light pulse;

attaching a receiver to the fiber-optic cable to detect the light from the fiber-optic cable;

coupling a signal processing unit to the receiver, wherein the signal processing unit determines changes between the light originating from the light source and the light detected at the receiver caused by a change in the acoustic signals; and

locating an intrusion on the wall of the pipe based, at least in part, on the changes between the light originating from the light source and the light detected at the receiver;

wherein the change in the acoustic signals is in response to an intrusion which is caused by erosion or corrosion of the wall of the pipe.

21. The method of claim 20, comprising installing the fiber-optic cable alongside a substantially full length of the pipe.

22. The method of claim 20, comprising attaching a plurality of laser sources and a plurality of receivers along the pipe.