Method of custom manufacturing footwear according to a cycle

• US 10,032,202 B2
• Filed: 02/26/2016
• Issued: 07/24/2018
• Est. Priority Date: 02/26/2016
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Cook, Christopher S., Kohatsu, Shane S., Schoolmeester, Bret, Rowe, Daniel T.
• Primary Examiner(s): Zimmerman, Matthew E
• Application Number:
  US15/055,016
• Publication Number:
  US 20170245585A1
• Time in Patent Office: 879 Days
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 3/126 characterised by the shape or layout of the straps
• CPC Class Codes: A43B 3/26 adjustable as to length or size
• CPC Class Codes: A43B 7/14 with foot-supporting parts
• CPC Class Codes: A43D 1/02 Foot-measuring devices measuring the shape, pattern or size of the body for diagnostic purposes A61B5/103, e.g. measuring physical dimensions A61B5/107
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: G06Q 30/0621 Item configuration or customization

Abstract

A method of manufacturing articles of footwear that includes steps of providing articles to a customer, receiving evaluations of one or more structural characteristics of the articles and making new customized articles for the customer based on the evaluations of one or more structural characteristics. The method can be conducted as a cycle that is repeated each time the customer buys a new pair of footwear.

Claims

1. A method of custom manufacturing articles of footwear, including steps of:

associating a cycle length with a customer;

custom manufacturing a first article of footwear having a first sole with a structural characteristic having a first value, wherein the first article of footwear is custom manufactured while the customer is associated with the cycle length;

selling the first article of footwear to the customer, the customer having customer identification information;

designating the first article of footwear as being owned by the customer having the customer identification information;

providing an evaluation system for evaluating one or more structural characteristics of the article of footwear;

receiving a customer-selected evaluation of the first value of the structural characteristic;

designating the customer-selected evaluation as being received from the customer having the customer identification information;

custom manufacturing a second article of footwear having a second sole with the structural characteristic having a second value that is different from the first value, wherein the second value of the structural characteristic is determined by the customer-selected evaluation of the first value of the structural characteristic in the first article of footwear;

selling the second article of footwear to the customer;

providing the second article of footwear to the customer when the cycle length is satisfied; and

designating the second article of footwear as being owned by the customer having customer identification information.

2. The method of custom manufacturing according to claim 1, wherein the evaluation system is configured to provide a user with a set of relative evaluation values for the structural characteristic.

3. The method of custom manufacturing according to claim 2, wherein the set of relative evaluation values comprise a scale of evaluation values.

4. The method of custom manufacturing according to claim 1, wherein the evaluation system is provided as an application running on a mobile computing device.

5. The method of custom manufacturing according to claim 1, wherein the evaluation system is provided as a web application.

6. The method of custom manufacturing according to claim 1, wherein the structural characteristic is shoe width.

7. The method of custom manufacturing according to claim 6, wherein the customer-selected evaluation indicates that the first value of the shoe width for the first article of footwear is too wide.

8. The method of custom manufacturing according to claim 6, wherein the customer-selected evaluation indicates that the first value of the shoe width for the first article of footwear is too narrow.

9. The method of custom manufacturing according to claim 6, wherein the method includes a step of 3D printing the second sole to have the second value of the shoe width.

10. The method of custom manufacturing according to claim 1, wherein the structural characteristic is arch height.

11. The method of custom manufacturing according to claim 10, wherein the customer-selected evaluation indicates that the first value of the arch height for the first article of footwear is too high.

12. The method of custom manufacturing according to claim 10, wherein the customer-selected evaluation indicates that the first value of the arch height for the first article of footwear is too low.

13. The method of custom manufacturing according to claim 10, wherein the method includes a step of 3D printing the second sole to have the second value of the arch height.

14. A method of custom manufacturing articles of footwear, including steps of:

associating a cycle length with a customer;

custom manufacturing a first article of footwear having a first sole with a structural characteristic having a first value, wherein the first article of footwear is custom manufactured while the customer is associated with the cycle length;

providing the first article of footwear to the customer, the customer having customer identification information;

designating the first article of footwear as being owned by the customer having the customer identification information;

providing an evaluation system for evaluating one or more structural characteristics of the article of footwear;

instructing the customer to wait at least a predetermined time period after receiving the first article of footwear before submitting any evaluations of the first article of footwear;

receiving a customer-selected evaluation of the first value of the structural characteristic, the customer-selected evaluation being received after the predetermined time period;

designating the customer-selected evaluation as being received from the customer having the customer identification information;

custom manufacturing a second article of footwear having a second sole with the structural characteristic having a second value that is different from the first value, wherein the second value of the structural characteristic is determined by the customer-selected evaluation of the first value of the structural characteristic in the first article of footwear;

selling the second article of footwear to the customer;

providing the second article of footwear to the customer when the cycle length is satisfied; and

designating the second article of footwear as being owned by the customer having customer identification information.

15. The method according to claim 14, wherein the predetermined time period is one day.

16. The method according to claim 14, wherein the predetermined time period is two weeks.

17. The method according to claim 14, wherein the structural characteristic is arch height.

18. The method according to claim 14, wherein the structural characteristic is width.