Force sensing switch

• US 10,032,592 B2
• Filed: 08/22/2014
• Issued: 07/24/2018
• Est. Priority Date: 08/23/2013
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Brooks, Ryan P., Brock, John M., Hoen, Storrs T.
• Primary Examiner(s): Shah, Manish S
• Assistant Examiner(s): Plumb, Nigel
• Application Number:
  US14/913,933
• Publication Number:
  US 20160358737A1
• Time in Patent Office: 1,432 Days
• Field of Search: 73862637, 73862636, 73862632, 73862621, 73862629, 73862381, 73862
• CPC Class Codes: H01H 13/14 Operating parts, e.g. push-button
• CPC Class Codes: H01H 13/52 the contact returning to its original state immediately upon removal of operating force, e.g. bell-push switch
• CPC Class Codes: H01H 13/64 wherein the switch has more than two electrically distinguishable positions, e.g. multi-position push-button switches
• CPC Class Codes: H01H 2239/052 Strain gauge
• CPC Class Codes: H01H 89/00 Combinations of two or more different basic types of electric switches, relays, selectors and emergency protective devices, not covered by any single one of the other main groups of this subclass
• CPC Class Codes: H03K 17/9625 using a force resistance transducer

Abstract

A force sensing switch for use in an electronic device can include one or more dome switches disposed over a top surface of a deflectable beam. One or more strain gauges can be disposed over at least one surface of the deflectable beam. An electronic device that includes at least one force sensing switch can further include a processing device operatively connected to the one or more strain gauges. Alternatively or additionally, an electrode can be disposed under a bottom surface of the deflectable beam and a capacitance measured between the bottom surface and the electrode.

Claims

1. A force sensing remote control for an electronic device, comprising:

a housing defining an interior cavity;

an upper element attached to the housing and comprising;

a first surface;

a second surface abutting the first surface and configured to bend in response to a force;

at least one button surrounded by the first surface;

a force sensing switch within the interior cavity, below the upper element, and comprising;

a deflectable beam;

a dome switch disposed over a top surface of the deflectable beam; and

a strain gauge disposed on the deflectable beam;

wherein

the dome switch is configured to collapse in response to the second surface bending, thereby initiating a first signal; and

the beam is configured to deflect in response to the second surface bending, thereby inducing strain in the strain gauge and initiating a second signal.

2. The force sensing remote control as in claim 1, wherein the deflectable beam includes support structures that extend out from the deflectable beam and connect to a support surface.

3. The force sensing remote control as in claim 1, further comprising at least one additional strain gauge disposed over a surface of the deflectable beam.

4. The force sensing remote control as in claim 3, wherein at least one additional strain gauge is disposed over the top surface of the deflectable beam.

5. The force sensing remote control switch as in claim 1, wherein the strain gauge is disposed over the top surface of the deflectable beam.

6. A remote control for an electronic device, comprising:

a housing;

an upper surface connected to the housing and configured to move toward the housing;

a force sensing switch beneath the upper surface, comprising;

a deflectable beam configured to deflect in response to the upper surface moving;

a dome switch disposed over a top surface of the deflectable beam and configured to deflect in response to the upper surface moving, thereby producing a first input signal; and

a strain gauge disposed over a surface of the deflectable beam and operative to produce a second input signal in response to the deflectable beam deflecting; and

a processing device operatively connected to the strain gauge and adapted to determine an amount of applied force based on a strain measurement received from the strain gauge.

7. The remote control for an electronic device as in claim 6, wherein the strain gauge is disposed over the top surface of the deflectable beam.

8. The remote control for an electronic device as in claim 6, further comprising at least one additional strain gauge disposed over a surface of the deflectable beam, wherein the at least one additional strain gauge is operatively connected to the processing device.

9. The remote control for an electronic device as in claim 6, wherein the electronic device comprises one of a remote control device, a mouse, a smart telephone, or a computer.

10. A method for operating a force sensing switch that includes a strain gauge and a dome switch disposed over a surface of a deflectable beam, wherein the force sensing switch is disposed below an input surface in an electronic device, the method comprising:

initiating a signal indicating the dome switch has deformed in response to a force applied to the input surface, the force causing the input surface to translate and deform the dome switch;

receiving a strain measurement from the strain gauge that represents an amount of strain of the deflectable beam, the strain measurement based on the force applied to the input surface; and

determining an amount of force applied to the input surface based on the strain measurement;

wherein

the signal and the strain measurement are separate from one another.

11. The method as in claim 10, wherein the deformation of the dome switch actuates the dome switch.

12. The method as in claim 10, further comprising not recognizing the actuation of the dome switch such that an action is not taken based on the actuation of the dome switch.

13. A method for determining an operating mode of a remote control having a force sensing switch that includes a strain gauge disposed over a surface of a deflectable beam and a dome switch disposed over a top surface of the deflectable beam, wherein the force sensing switch is disposed below an input surface of the remote control, the method comprising:

in response to receiving an input force on the input surface of the remote control, moving the input surface toward the force sensing switch positioned in an interior volume of the remote control, the force sensing switch comprising the dome switch and the strain gauge positioned on the beam;

in response to the input surface moving toward the force sensing switch, initiating collapse of a dome;

if the dome fully collapses, actuating the dome switch;

in response to the input surface moving toward the force sensing switch, deflecting the beam, thereby inducing strain in the strain gauge;

determining whether the force sensing switch is to operate as a binary switch or as a non-binary force sensing switch;

if the force sensing switch is to operate as a binary switch, determining whether the dome switch is actuated; and

if the force sensing switch is to operate as the non-binary force sensing switch, determining an amount of force applied to the input surface based on a strain measurement received from the strain gauge.

14. The method as in claim 13, further comprising transmitting an on signal to a processing device when the dome switch is actuated.

15. The method as in claim 13, further comprising transmitting the determined amount of force to a processing device when the force sensing switch operates as the non-binary force sensing switch.

16. An electronic device, comprising:

a housing;

an upper surface connected to the housing and configured to move toward the housing;

a deflectable beam within the housing;

a dome switch within the housing and disposed over a top surface of the deflectable beam, the dome switch configured to be contacted by the upper surface; and

an electrode disposed under a bottom surface of the deflectable beam, wherein the bottom surface of the deflectable beam and the electrode form a capacitive sensing element.

17. The electronic device as in claim 16, further comprising a sense line connected between a sense circuit and the electrode.

18. The electronic device as in claim 17, further comprising a processing device connected to the sense circuit.

19. A method for operating a force sensing switch that includes a dome switch disposed over a top surface of a deflectable beam and an electrode disposed under a bottom surface of the deflectable beam, wherein the force sensing switch is disposed below an input surface in an electronic device, the method comprising:

initiating a signal when the dome switch collapses in response to a force applied to the input surface;

measuring a capacitance between the bottom surface of the deflectable beam and the electrode in response to the force applied to the input surface; and

determining an amount of force applied to the input surface based on the measured capacitance;

wherein

the signal and the measured capacitance are separate electrical outputs.