Crop attribute sensing with crop loss inhibitors

• US 10,034,424 B2
• Filed: 05/24/2016
• Issued: 07/31/2018
• Est. Priority Date: 05/24/2016
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Anderson, Noel W., Rhodes, Michael L., Locken, Andy C., Advani, Gurmukh H., Cowles, Kevin P.
• Primary Examiner(s): Weiss, John
• Application Number:
  US15/163,014
• Publication Number:
  US 20170339827A1
• Time in Patent Office: 798 Days
• Field of Search: 56 102 C, 56 102 R, 460 1, 460 6
• CPC Class Codes: A01D 41/06 Combines with headers
• CPC Class Codes: A01D 41/1271 for measuring crop flow
• CPC Class Codes: A01D 41/1273 for measuring grain loss
• CPC Class Codes: A01D 45/021 Cornheaders
• CPC Class Codes: A01D 45/023 Gathering chains of belts
• CPC Class Codes: A01D 45/025 Snapping rolls
• CPC Class Codes: A01D 63/00 Outside dividers

Abstract

A harvesting machine has a controlled subsystem that performs harvesting machine functionality, and a control system that controls the controlled subsystem. A header is mounted to the harvesting machine and has row dividers (that divide rows of crop stalks) and gathering chains. A set of crop loss inhibitors is mounted proximate a forward portion of each of the gathering chains, in a direction of travel of the harvesting machine. The crop loss inhibitors also include a sensor that senses a variable, indicative of a crop attribute, as each crop stalk passes through the set of crop loss inhibitors.

Claims

1. A crop attribute sensing system, comprising:

a first flap portion having a first side with a row divider mount, and an elongate, crop engaging displaceable side, generally opposite the first side of the first flap portion, the elongate, crop engaging displaceable side of the first flap portion having a distal edge that is elongate in a generally vertical direction when in an operating position and being displaceable relative to the first side of the first flap portion in response to engagement with a crop stalk;

a second flap portion having a first side with a row divider mount, and an elongate, crop engaging displaceable side, generally opposite the first side of the second flap portion, the elongate, crop engaging displaceable side of the second flap portion having a distal edge that is elongate in the generally vertical direction and generally parallel to the distal edge of the first flap portion, and being displaceable relative to the first side of the second flap portion in response to engagement with the crop stalk; and

a displacement sensor system that senses displacement of the elongate, crop engaging displaceable sides of the first and second flap portions and generates a sensor signal indicative of the sensed displacement.

2. The crop attribute sensing system of claim 1 wherein the displacement sensor system comprises:

a first displacement sensor configured to sense displacement of the elongate, crop engaging displaceable side of the first flap portion and generate a corresponding first displacement signal; and

a second displacement sensor configured to sense displacement of the elongate, crop engaging displaceable side of the second flap portion and generate a corresponding second sensor signal.

3. The crop attribute sensing system of claim 2 wherein the elongate, crop engaging displaceable sides of the first and second flap portions are displaceable from an at-rest position and wherein the first ends are mounted to adjacent row dividers of a harvesting machine header so the elongate, crop engaging displaceable sides of the first and second flap portions are spaced apart from one another.

4. The crop attribute sensing system of claim 1 and further comprising:

a displacement force controller configured to control the first flap portion to vary a displacement force for displacing the elongate, crop engaging displaceable side of the first flap portion.

5. A harvesting machine header, comprising:

a plurality of row dividers spaced to travel between crop rows during a harvesting operation;

a crop engagement mechanism mounted between a pair of adjacent row dividers, the crop engagement mechanism including;

a first flap portion having a fixed end mounted to a first row divider, of the pair of adjacent row dividers, and a displaceable end defining an elongate, generally vertical, edge that is at least two inches in length, and that is displaceable in response to engagement with a crop stalk;

a second flap portion having a fixed end mounted to a second row divider, of the pair of adjacent row dividers, and a displaceable end defining an elongate, generally vertical, edge, generally parallel in a vertical direction to the elongate, generally vertical, edge of the first flap portion and displaceable in response to engagement with the crop stalk; and

a displacement sensor system that senses displacement of the displaceable ends of the first and second flap portions and generates a sensor signal indicative of the sensed displacement.

6. The harvesting machine header of claim 5 wherein the displacement sensor system comprises:

a first displacement sensor configured to sense displacement of the displaceable end of the first flap portion and generate a corresponding first displacement signal; and

a second displacement sensor configured to sense displacement of the displaceable end of the second flap portion and generate a corresponding second sensor signal.

7. The crop attribute sensing system of claim 6 wherein the distal edge of the first flap portion and the distal edge of the second flap portion are each at least two inches in length.

8. The crop attribute sensing system of claim 7 wherein the distal edge of the first flap portion has a length that exceeds a distance from the first side of the first flap portion to the distal edge of the first flap portion and wherein the distal edge of the second flap portion has a length that exceeds a distance from the first side of the second flap portion to the distal edge of the second flap portion.

9. The harvesting machine header of claim 5 and further comprising:

a gathering chain assembly corresponding to the first and second row dividers, each row divider having a snout portion at a first end thereof, the gathering chain assembly having a crop entrance end and a crop exit end and being mounted relative to the first and second row dividers so the crop entrance end of the gathering chain assembly is spaced from the snout portions of the row dividers.

10. The harvesting machine header of claim 9 wherein the first and second flap portions are mounted to the first and second row dividers at first and second mounting locations that are more closely proximate the crop entrance end of the gathering chain assembly than the snout portions of the first and second row dividers.

11. The harvesting machine header of claim 10 wherein the first and second mounting locations are on the row dividers and positioned between a first location on the row dividers adjacent the crop entrance end of the gathering chain assembly and a second location on the row dividers adjacent the crop exit end of the gathering chain assembly.

12. The harvesting machine header of claim 10 wherein the first and second mounting locations are on the row dividers and positioned substantially adjacent the crop entrance end of the gathering chain assembly.

13. The harvesting machine header of claim 10 wherein the displaceable ends of the first and second flap portions are displaceable from an at-rest position and wherein the fixed ends are mounted to the row dividers so the elongate edges of the first and second flap portions are spaced apart from one another.

14. The harvesting machine header of claim 13 wherein the elongate edges of the first and second flap portions are generally parallel with one another when in the at-rest position.

15. A harvesting machine, comprising:

a header that includes a plurality of row dividers spaced to travel between crop rows during a harvesting operation;

a crop loss inhibitor mechanism having first and second flap portions mounted between a pair of adjacent row dividers, the first and second flap portions each having a fixed end and a displaceable end spaced from the fixed end by a generally horizontal width, each of the first and second flap portions having a vertical height that is at least as long as the generally horizontal width of at least one of the first and second flap portions, the displaceable ends being displaceable to receive a crop stalk therebetween in response to relative movement of the harvesting machine and the crop stalk;

a crop attribute sensor, coupled to the crop loss inhibitor mechanism, sensing a variable based on movement of the first and second flap portions and generating a sensor signal indicative of the sensed variable; and

a sensor signal processing system identifying a crop attribute based on the sensor signal and generating a control signal based on the identified crop attribute.

16. The harvesting machine of claim 15 and further comprising:

an effector that performs an effector function, the displacement signal processing system controlling the effector based on the control signal.

17. The harvesting machine of claim 16 wherein the sensor signal processing system is configured to identify crop yield as the crop attribute, the harvesting machine further comprising a controlled harvesting machine subsystem, wherein the effector comprises:

yield monitor logic that controls the controlled harvesting machine subsystem based on the identified crop yield.

18. The harvesting machine of claim 15 wherein the crop attribute sensor comprises:

a displacement sensor system that senses displacement of the first and second flap portions and generates the sensor signal indicative of the sensed displacement.

19. The harvesting machine of claim 18 wherein the first flap portion comprises a fixed end mounted to a first row divider, of the pair of adjacent row dividers, and a displaceable end defining a first elongate edge displaceable in response to engagement with the crop stalk and wherein the second flap portion comprises a fixed end mounted to a second row divider, of the pair of adjacent row dividers, and a displaceable end defining a second elongate edge, generally parallel to the first elongate edge, the displaceable end of the second flap portion being displaceable in response to engagement with the crop stalk.

20. The harvesting machine of claim 19 wherein each row divider has a snout portion at a first end thereof and further comprising:

a gathering chain assembly corresponding to the first and second row dividers, having a crop entrance end and a crop exit end and being mounted relative to the first and second row dividers so the crop entrance end of the gathering chain assembly is spaced from the snout portions of the row dividers, wherein the first and second flap portions are mounted to the first and second row dividers at first and second mounting locations that are above the gathering chain assembly and more closely proximate the crop entrance end of the gathering chain assembly than the snout portions of the first and second row dividers.

21. The harvesting machine of claim 19 wherein each row divider has a snout portion at a first end thereof and further comprising:

a gathering chain assembly corresponding to the first and second row dividers, having a crop entrance end and a crop exit end and being mounted relative to the first and second row dividers so the crop entrance end of the gathering chain assembly is spaced from the snout portions of the row dividers, wherein the first and second mounting locations are on the row dividers and positioned above the gathering chain assembly and, along a direction of travel of the harvesting machine, between the crop entrance end of the gathering chain assembly and the crop exit end of the gathering chain assembly.

22. The harvesting machine of claim 15 and further comprising:

a displacement force controller configured to control the first flap portion to vary a displacement force for displacing the first flap portion.