Bi-directional dampening and assisting unit

• US 10,034,790 B2
• Filed: 06/27/2016
• Issued: 07/31/2018
• Est. Priority Date: 04/10/2013
• Status: Active Grant

• Current Assignee: Ultraflex Systems, Inc.
• Original Assignee: Ultraflex Systems, Inc.
• Inventors: DeHarde, Mark
• Primary Examiner(s): Anderson, Amber
• Assistant Examiner(s): Amiri, Nahid
• Application Number:
  US15/193,629
• Publication Number:
  US 20160374844A1
• Time in Patent Office: 764 Days
• Field of Search: 403113, 403117-120, 403143-146, 267154, 267155, 267273, 602 16, 602 20, 602 26, 602 27
• CPC Class Codes: A61F 2005/0139 geared
• CPC Class Codes: A61F 2005/0167 adjustable
• CPC Class Codes: A61F 2005/0179 with spring means
• CPC Class Codes: A61F 5/0125 the device articulating around a single pivot-point
• CPC Class Codes: A61F 5/013 for the arms, hands or fingers A61F5/0118 takes precedence
• CPC Class Codes: F16F 1/10 Spiral springs with turns lying substantially in plane surfaces F16F1/326 takes precedence
• CPC Class Codes: F16F 15/04 using elastic means single elements or their attachment F16F1/00 - F16F13/00; F16F15/023, F16F15/03 take precedence
• CPC Class Codes: Y10T 403/32557 for pivotal motion

Abstract

A dynamic platform with extending struts has fastened thereto a bi-directional torsional power unit to selectively deliver force opposing either extension or flexion, and to provide assistance in a respective opposite direction. The power unit is threadably mounted on a hinge pin (spline) centrally located on the platform, and is latched to a catch assembly radially located thereto, the hinge pin of the platform communicating with one end of a torsion spring of the power unit and the catch assembly communicating with another end of the torsion spring, to selectively deliver the extension/flexion force. The power unit can be detached, with simple manual operation of the catch assembly, without tools, flipped over and reattached to the same platform attachment points to switch (reverse) extension torque to flexion torque and vice versa.

Claims

1. A hinge assembly for an orthotic, prosthetic or rehabilitative device, comprising:

a first strut and a second strut pivotally attached to one another at a pivot point;

a spline extending in a first direction perpendicularly from the first strut and the second strut, at the pivot point, the spline being rotatable relative to one of the first strut and the second strut, where the other of the first strut and the second strut has a catch extending in the first direction, located radially of the pivot point; and

a torsion spring having a first end and a second end;

wherein the first end of the torsion spring removably communicates with the extending spline and the second end of the torsion spring removably communicates with the extending catch, the torsion spring applying a bias force opposing relative pivotal movement between the first and the second struts in a first of two directions, and aiding pivotal movement in a second of the two directions; and

wherein, when the torsion spring is removed from the extending spline and from the extending catch, the torsion spring is flipped over, and the first end of the torsion spring removably communicates with the extending spline, and the second end of the torsion spring removably communicates with the extending catch, the torsion spring applies a bias force opposing relative pivotal movement between the first and the second struts in the second direction, and aids pivotal movement in the first direction.

2. The hinge assembly of claim 1, wherein the torsion spring is a circular leaf spring and is enclosed by a housing.

3. The hinge assembly of claim 1, further comprising:

a toothed tension wheel mounted about the pivot point and being rotatably fixed relative to the spline; and

a worm gear located about a perimeter of the tension wheel, the worm gear threadably communicating with the tension wheel to preload the torsion spring.

4. The hinge assembly of claim 1, further comprising:

a toothed range of motion wheel mounted about the pivot point and being rotatably fixed relative to one of the first strut and the second strut; and

a toothed disk, aligned with and linearly translatable relative to the other of the first strut and the second strut, the toothed disk threadably communicating with the toothed range of motion wheel to arrest pivotal movement between the first and the second struts.

5. The hinge assembly of claim 4, wherein the torsion spring, the toothed range of motion wheel, and the toothed disk are positioned in one or more parallel planes, the one or more parallel planes being perpendicular to a longitudinal axis of the spline.

6. The hinge assembly of claim 1, further comprising:

at least one end range tapped hole within, and rotatably fixed relative to, one of the first and the second struts;

at least one end range screw, inserted into and extending from the at least one end range tapped hole;

wherein the extending at least one end range screw abuts the other of the first and the second struts to limit pivotal range of motion between the first and the second struts.

7. The hinge assembly of claim 6, wherein the at least one end range screw, inserted into and extending from the at least one end range tapped hole provides up to a 150°

range of motion of the first and the second struts.

8. The hinge assembly of claim 6, further comprising at least a second end range tapped hole, and at least a second end range screw, wherein the end range tapped holes have a position, where, with respective end range screws inserted therein, allow motion of the first and the second struts from 135°

of flexion to 15°

of hyperextension, thereby providing correct anatomical range of motion for a knee.

9. The hinge assembly of claim 6, further comprising at least a second end range tapped hole, and at least a second end range screw, wherein the end range tapped holes have a position, where, with respective end range screws inserted therein, allow motion of the first and the second struts from 75°

of plantar flexion to 75°

of dorsiflexion, thereby providing correct anatomical range of motion for a wrist or ankle.

10. The hinge assembly of claim 6, wherein the at least one end range screw extends from the at least one end range tapped hole in a direction parallel to a longitudinal axis of the spline.

11. The hinge assembly of claim 1, further comprising:

a platform, where the first strut and the second strut form at least a portion thereof;

the platform further including a joint assembly comprising the pivot point and the spline, where the spline is threaded and is workably fixed to one of the first strut or the second strut, the other of the first strut and the second strut having the catch located thereon; and

a power unit including;

the torsion spring; and

a housing around and enclosing the torsion spring, the housing having an internally threaded reception slot centrally located on each side thereof, the reception slot workably communicating with the first end of the torsion spring, removably connecting the first end of the torsion spring to the threaded spline, the housing further having a catch receiver located on each side thereof, the catch receiver workably communicating with the second end of the torsion spring, removably connecting the second end of the torsion spring to the extending catch;

wherein, with a first housing side exposed away from the platform, the power unit attaches to the platform to apply a bias force opposing relative pivotal movement between the first and the second struts in a first of two directions, and aiding pivotal movement in a second of the two directions; and

wherein, with a second housing side exposed away from the platform, the power unit attaches to the platform to apply a bias force opposing relative pivotal movement between the first and the second struts in the second direction, and aiding pivotal movement in the first direction.

12. The hinge assembly of claim 11, wherein the power unit is detached from the platform, flipped over, and is reattached to the platform, without the use of tools, from the first housing side being exposed away from the platform to the second housing side being exposed away from the platform.

13. The hinge assembly of claim 11, wherein points of attachment between the power unit and the platform consist only of the one central reception slot located on each side of the housing, the threaded spline, the catch receiver located on each side of the housing, and the extending catch.

14. The hinge assembly of claim 11, wherein the platform further comprises an axially translatable handle with toothed disk that toothedly engages a gear centered about the pivot point to arrest pivotal movement of the first strut relative to the second strut.

15. A hinge assembly for an orthotic, prosthetic or rehabilitative device, comprising:

a first strut and a second strut pivotally attached to one another at a pivot point;

a spline extending in a first direction perpendicularly from the first strut and the second strut, at the pivot point, the spline being rotatable relative to one of the first strut and the second strut, where the other of the first strut and the second strut has a catch extending in the first direction, located radially of the pivot point;

a torsion spring having a first end and a second end;

a toothed range of motion wheel mounted about the pivot point and being rotatably fixed relative to one of the first strut and the second strut;

a toothed disk, aligned with and linearly translatable relative to the other of the first strut and the second strut, the toothed disk threadably communicating with the toothed range of motion wheel to arrest pivotal movement between the first and the second struts;

a toothed tension wheel mounted about the pivot point and being rotatably fixed relative to the spline;

a worm gear located about a perimeter of the toothed tension wheel, the worm gear threadably communicating with the tension wheel to preload the torsion spring;

at least one end range tapped hole within, and rotatably fixed relative to, one of the first and the second struts;

at least one end range screw, inserted into and extending from the at least one end range tapped hole, where the extending at least one end range screw abuts the other of the first strut and the second strut to limit pivotal range of motion between the first and the second struts;

wherein the first end of the torsion spring removably communicates with the extending spline and the second end of the torsion spring removably communicates with the extending catch, the torsion spring applying a bias force opposing relative pivotal movement between the first and the second struts in a first of two directions, and aiding pivotal movement in a second of the two directions; and

wherein, when the torsion spring is removed from the extending spline and from the extending catch, the torsion spring is flipped over, and the first end of the torsion spring removably communicates with the extending spline, and the second end of the torsion spring removably communicates with the extending catch, the torsion spring applies a bias force opposing relative pivotal movement between the first and the second struts in the second direction, and aids pivotal movement in the first direction.

16. The hinge assembly of claim 15, wherein the torsion spring is a circular leaf spring and is enclosed by a housing, and wherein the torsion spring, the toothed range of motion wheel, and the toothed disk are positioned in one or more parallel planes, the one or more parallel planes being perpendicular to a longitudinal axis of the spline.

17. The hinge assembly of claim 15, further comprising at least a second end range tapped hole, and at least a second end range screw, wherein the end range tapped holes have a position, where, with respective end range screws inserted therein, allow motion of the first and the second struts from 135°

of flexion to 15°

of hyperextension, thereby providing correct anatomical range of motion for a knee.

18. The hinge assembly of claim 15, further comprising at least a second end range tapped hole, and at least a second end range screw, wherein the end range tapped holes have a position, where, with respective end range screws inserted therein, allow motion of the first and the second struts from 75°

of plantar flexion to 75°

of dorsiflexion, thereby providing correct anatomical range of motion for a wrist or ankle.

19. A method of reversing an angular direction of force applied by a hinge assembly for an orthotic, prosthetic or rehabilitative device, where the hinge assembly comprises:

a first strut and a second strut pivotally attached to one another at a pivot point;

a spline extending in a first direction perpendicularly from the first strut and the second strut, at the pivot point, the spline being rotatable relative to one of the first strut and the second strut, where the other of the first strut and the second strut has a catch extending in the first direction, located radially of the pivot point; and

a torsion spring having a first end and a second end;

the method comprising the steps of;

attaching the first end of the torsion spring to the extending spline, and attaching the second end of the torsion spring to the extending catch, wherein the torsion spring applies a bias force opposing relative pivotal movement between the first and the second struts in a first of two directions, and aids pivotal movement in a second of the two directions;

removing the first end of the torsion spring from the extending spline, and removing the second end of the torsion spring from the extending catch;

flipping the torsion spring over; and

attaching the first end of the torsion spring to the extending spline, and attaching the second end of the torsion spring to the extending catch, wherein the torsion spring applies a bias force opposing relative pivotal movement between the first and the second struts in the second direction, and aids pivotal movement in the first direction.

20. The method of claim 19, wherein the hinge assembly further comprises:

a toothed range of motion wheel mounted about the pivot point and being rotatably fixed relative to one of the first strut and the second strut; and

a toothed disk, aligned with and linearly translatable relative to the other of the first strut and the second strut, the toothed disk threadably communicating with the toothed range of motion wheel to arrest pivotal movement between the first and the second struts;

a toothed tension wheel mounted about the pivot point and being rotatably fixed relative to the spline;

a worm gear located about a perimeter of the toothed tension wheel, the worm gear threadably communicating with the tension wheel to preload the torsion spring;

at least one end range tapped hole within, and rotatably fixed relative to, one of the first and the second struts; and

at least one end range screw, inserted into and extending from the at least one end range tapped hole, where the extending at least one end range screw abuts the other of the first strut and the second strut to limit pivotal range of motion between the first and the second struts.