Storage system having a transport system formed by magnetically driven shuttles

• US 10,035,652 B2
• Filed: 02/27/2014
• Issued: 07/31/2018
• Est. Priority Date: 04/04/2013
• Status: Active Grant

• Current Assignee: Knapp AG (Daifuku Company Limited)
• Original Assignee: Knapp AG (Daifuku Company Limited)
• Inventors: Schnabl, Roman, Koholka, Roland
• Primary Examiner(s): Rodriguez, Saul
• Assistant Examiner(s): Romano, Ashley K
• Application Number:
  US14/780,858
• Publication Number:
  US 20160052716A1
• Time in Patent Office: 1,615 Days
• Field of Search: 414273
• CPC Class Codes: B65G 1/065 with self propelled cars
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas

Abstract

In a storage system with racks for storing products and with a first transfer device for transferring products to be stored in and removed from the racks from a transport system to a rack conveying system and with a second transfer device for transferring products removed from storage which have been transported with the transport system and, respectively, for receiving products to be stored and to be transported with the transport system, it is envisaged that the transport system includes rail-mounted shuttles which are individually controllable with regard to the transport direction and the transport speed and are configured for transporting the products removed from storage and the products to be put into storage between the first transfer device and the second transfer device across rails of at least one main loop.

Claims

1. A storage system comprising:

racks for storing products;

at least two first transfer devices for transferring products, which are to be stored in and removed from the racks, from a transport system to a rack conveying system; and

at least two second transfer devices for transferring products removed from storage which have been transported by the transport system and for receiving products to be stored and to be transported by the transport system,

wherein the transport system includes unpowered rail-mounted shuttles driven by a linear motor mechanically coupled to rails, the shuttles being drivable in a plurality of transport directions including a first transport direction and a second transport direction opposite to the first transport direction, and drivable among a plurality of transport speeds,

wherein the linear motor is controllable so as to individually control each one of the shuttles with regard to (i) a transport direction, among the first transport direction and the second transport direction, and (ii) a transport speed, among the plurality of transport speeds,

wherein the first transfer devices and the second transfer devices are arranged in secondary loops, wherein rails of the secondary loops branch off from rails of a main loop via branches provided between each secondary loop and the main loop, and wherein, in order to minimize transport paths of empty shuttles, in at least one secondary loop at least one first transfer device is arranged for transferring and at least one first transfer device is arranged for receiving products, and/or in at least one secondary loop at least one second transfer device is arranged for transferring and at least one second transfer device is arranged for receiving products, and

wherein the shuttles are configured for transporting the products removed from storage and the products to be put into storage between the first transfer device and the second transfer device across rails of the main loop.

2. A storage system according to claim 1, wherein a control device is provided which individually actuates each shuttle of the transport system with regard to the transport path, the transport speed and the transport direction for establishing a desired sequence of products removed from storage or for conveying products removed from storage to the desired transfer device.

3. A storage system according to claim 1, wherein branches are provided in the main loop which permit a shortcut of the transport path of the main loop.

4. A storage system according to claim 1, wherein the transport system exhibits at least one overtaking loop on the main loop and is configured for establishing a desired sequence for conveying individual shuttles with a different transport speed or a different transport direction.

5. A storage system according to claim 1, wherein the transport system includes at least one buffer station in which shuttles can be temporarily stored and overtaken by other shuttles in order to establish a desired sequence.

6. A storage system according to claim 1, wherein at least one goods-to-picker order-picking station is provided for picking the products removed from storage which have been brought into a desired sequence into an order container, and

wherein the products which have been brought into the desired sequence are transferred from the transport system at least one of the second transfer devices to dispensing materials handling equipment for transport to the at least one goods-to-picker order-picking station.

7. A storage system according to claim 1, wherein the first transport direction is a main transport direction and the second transport direction is a wrong-way direction.

8. A storage system according to claim 1, wherein the transport system is configured for magnetically driving the shuttles by means of a linear drive.

9. A storage system according to claim 1, wherein a transfer device to the transport system is provided on every rack aisle of the storage system.