Systems and conveyance structures for high power long distance laser transmission
First Claim
Patent Images
1. A mobile high power laser system configured for and capable of performing oil or gas field laser operations, the system comprising:
- a laser cabin, the laser cabin housing a high power laser system having the capability to generate a laser beam having about 10 kW of power and a wavelength in the range of about 800 nm to about 2100 nm;
a conveyance structure having a length of 3,000 feet;
the conveyance structure comprising;
a high power optical transmission fiber, for transmitting the laser beam from the laser, having a core having a diameter of 500 μ
m and having a length of 3,000 ft, a first support structure having a length of 3,000 feet, a second support structure having a length of about 3,000 feet, a data or control line having a length of about 3,000 feet, and a passage defined by both the first and second support structures, the passage having a length of about 3,000 feet; and
a means for handling the conveyance structure; and
,whereby the system is capable of delivering the high power laser beam 3,000 feet down a borehole.
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Accused Products
Abstract
There is provided a mobile high power laser system and conveyance structure for delivering high power laser energy to and for performing high power laser operations in remote and difficult to access locations. There is further provide such systems with high power laser, handling equipment and conveyance equipment that are configured to avoid exceeding the maximum bending radius of high power optical fibers used with the conveyance structures. There are also provided embodiments of the conveyance structures having channels, lines and passages for delivering materials such as fluids.
543 Citations
97 Claims
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1. A mobile high power laser system configured for and capable of performing oil or gas field laser operations, the system comprising:
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a laser cabin, the laser cabin housing a high power laser system having the capability to generate a laser beam having about 10 kW of power and a wavelength in the range of about 800 nm to about 2100 nm; a conveyance structure having a length of 3,000 feet; the conveyance structure comprising; a high power optical transmission fiber, for transmitting the laser beam from the laser, having a core having a diameter of 500 μ
m and having a length of 3,000 ft, a first support structure having a length of 3,000 feet, a second support structure having a length of about 3,000 feet, a data or control line having a length of about 3,000 feet, and a passage defined by both the first and second support structures, the passage having a length of about 3,000 feet; and
a means for handling the conveyance structure; and
,whereby the system is capable of delivering the high power laser beam 3,000 feet down a borehole. - View Dependent Claims (2, 3, 4, 5)
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6. A mobile high power laser system comprising:
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a laser cabin, the laser cabin housing a high power laser having the capability to generate a laser beam having about 10 kW of power; a conveyance structure having a length of about 4,000 feet; the conveyance structure comprising; a high power optical transmission fiber, for transmitting the laser beam from the laser, having a core having a diameter of about 300 μ
m and having a length of about 4,000 feet, an outer support structure having a length of about 4,000 feet, an inner support structure having a length of about 4,000 feet, a data or control line having a length of about 4,000 feet, and a passage defined by the inner and the outer support structure, the passage having a length of about 4,000 feet; and
a means for handling the conveyance structure; and
,whereby the system is capable of delivering the high power laser beam 4,000 feet down a borehole. - View Dependent Claims (7, 8, 9, 10, 11, 12)
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13. A mobile high power laser system comprising:
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a. a base; b. a means for providing a high power laser beam having 5 kW of power; c. a handling apparatus having a radius of curvature and a means for containing the handling apparatus; d. an operator station; and
,e. a means for providing electrical power; f. an optical fiber having a minimum bend radius and a core diameter of between about 500 μ
m and 1.5 mm; and
,g. the handling apparatus radius of curvature configured to maintain the optical fiber within 1% of the optical fiber minimum bend radius, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided. - View Dependent Claims (14, 15)
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16. A mobile high power laser system comprising:
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a. a laser housing; b. a handling apparatus; c. a high power laser capable of generating a laser beam having a power of 10 kW within the laser housing; d. a conveyance structure comprising a high power optical transmission fiber for transmitting the laser beam from the laser, a passage, a line and a support structure, wherein the high power optical fiber has a core, the core having a diameter of about 300 μ
m and a minimum bend radius; and
,e. an optical block having a radius of curvature, wherein the optical block radius of curvature is within 5% of the minimum bend radius of the high power optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided. - View Dependent Claims (17, 18, 19, 20)
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21. A mobile high power laser system configured for and capable of delivering a laser beam in a borehole, the system comprising:
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a. a base; b. the base having a laser housing, an operator housing and a handling apparatus; c. a chiller, a storage tank, and a laser capable of generating a laser beam, the laser beam having a power of 10 kW, being associated with the laser housing; d. a conveyance structure comprising a high power optical transmission fiber, for transmitting the laser beam from the laser, having a core diameter of between about 500 μ
m and 1.5 mm, a passage, a line and a support structure, wherein the high power optical fiber has a minimum bend radius; and
,e. an optical block having a radius of curvature, wherein the optical block radius of curvature is equal to the minimum bend radius of the high power optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38)
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39. A high power laser system comprising:
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a. a mobile platform; b. a laser housing associated with the mobile platform; c. a chiller, and a laser capable of generating a laser beam having a power of 10 kW; d. a conveyance structure having a length of 1,000 feet and comprising a high power optical transmission fiber and a protective structure, wherein the high power optical fiber has a core having a diameter of about 300 μ
m and a minimum bend radius; and
,e. an optical block having a radius of curvature, wherein the optical block radius of curvature is within about 3% less than the radius of the minimum bend radius of the high power optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided; and
, whereby the system is capable of delivering the high power laser beam 1,000 feet down a borehole. - View Dependent Claims (40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51)
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52. A high power laser system comprising:
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a. a mobile platform; b. a laser housing associated with the mobile platform; c. a laser capable of generating a laser beam having a power of 10 kW; d. a conveyance structure comprising a high power optical transmission fiber, for transmitting the laser beam from the laser, and a protective structure, wherein the high power optical fiber has a minimum bend radius; and
,e. the conveyance structure associated with a handling apparatus for holding and deploying the conveyance structure, wherein the handling apparatus is configured to maintain the radius of curvature for the optical fiber at a radius that is within 5% of the minimum bend radius, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided. - View Dependent Claims (53, 54, 55, 56, 57, 58, 59, 60, 61, 62)
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63. A high power laser system deployed at a well site, the system comprising:
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a. a high power laser capable of generating a laser beam having a power of 10 kW; b. a chiller; c. a conveyance structure deployment device; d. an optical block; e. a conveyance structure having a distal end and a proximal end and comprising a high power optical transmission fiber, for transmitting the laser beam from the laser, having a minimal bend radius; f. a lubricator; g. wherein the proximal end of the conveyance structure is optically associated with the high power laser and associated with the deployment device;
wherein the conveyance structure is partially held by the deployment device and extends from the deployment device to the optical block and extends from the optical block to and into the lubricator, thereby defining a conveyance structure deployment path;wherein the lubricator is in communication with a well at the well site; and
,h. the conveyance structure deployment path does not exceed the minimum bend radius for the optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided. - View Dependent Claims (64, 65, 66, 67, 68, 69, 70, 71, 72, 73)
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74. A high power laser system deployed at a well site, the system comprising:
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a. a means for generating a high power laser beam, wherein the laser beam has a power of 10 kW; b. a means for deploying a conveyance structure; c. a conveyance structure having a distal end and a proximal end and comprising a high power optical transmission fiber, for transmitting the laser beam from the laser, having a minimal bend radius and having a core diameter of 300 μ
m;d. a means for entering a well; e. wherein the proximal end of the conveyance structure is optically associated with the high power laser; wherein the conveyance structure is held by the means for deploying and extends to and into the means for entering a well, thereby defining a conveyance structure deployment path;
wherein the means for entering the well is in communication with a well at the well site; and
,f. the conveyance structure deployment path does not exceed the minimum bend radius for the optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided.
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75. A laser work over and completion unit comprising:
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a. a base; b. a handling apparatus associated with the base; c. a means for receiving a laser beam, wherein the laser beam has a power of 5 kW, wherein the receiving means is associated with the handling apparatus; d. a conveyance structure comprising a means for transmitting a laser beam a distance from the laser, wherein the laser beam has a power of 5 kW, over a distance, the distance comprising 3,000 ft, without substantial power loss;
a passage, a line and a support structure, wherein the means for transmitting has a minimum bend radius and a core diameter between about 500 μ
m and 1.5 mm; and
,e. an optical block having a radius of curvature, wherein the optical block radius of curvature is greater than, equal to, or within 5% less than the minimum bend radius of the means for transmitting, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided; and
,f. whereby the system is capable of delivering the high power laser beam 3,000 feet down a borehole. - View Dependent Claims (76, 77, 78, 79, 80, 81, 82)
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83. A laser workover and completion system deployed at a well site, the system comprising:
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a. a conveyance structure deployment device; b. an optical block; c. a conveyance structure having a distal end and a proximal end and comprising a high power optical transmission fiber, for transmitting the laser beam from the laser, with a core diameter of between about 500 μ
m and 1.5 mm, having a proximal end and a distal end, and having a minimal bend radius, the proximal end of the high power optical fiber being capable of receiving a high power laser beam and the high power optical fiber being capable of transmitting a high power laser beam without substantial power loss;d. a lubricator; e. wherein the proximal end of the conveyance structure is associated with the deployment device; f. wherein the conveyance structure is at least partially held by the deployment device and extends from the deployment device to the optical block and extends from the optical block to and into the lubricator, thereby defining a conveyance structure deployment path; g. wherein the lubricator is in communication with a well at the well site; and
,h. the conveyance structure deployment path does not exceed the minimum bend radius for the optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided.
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84. A laser workover and completion system deployed at a well site, the system comprising:
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a. a conveyance structure deployment device; b. an optical block; c. a conveyance structure having a distal end and a proximal end and comprising a high power optical transmission fiber having a core diameter between about 500 μ
m and 1.5 mm and a minimal bend radius;d. a means for entering a well; e. wherein the proximal end of the conveyance structure is optically associated with the high power laser and associated with the deployment device; f. wherein the conveyance structure is at least partially held by the deployment device and extends from the deployment device to the optical block and extends from the optical block to and into the means for entering a well, thereby defining a conveyance structure deployment path; g. wherein the means for entering the well is in communication with a well at the well site; and
,h. the conveyance structure deployment path does is within 5% of the minimum bend radius for the optical fiber, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided.
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85. A high power laser conveyance structure comprising:
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a. a first layer comprising a plurality of wound armor wires; b. a second layer comprising a plurality of wound armor wires, wherein the second layer is positioned inside of the first layer; c. the second layer forming a cavity; d. the cavity containing a high power optical transmission fiber having a core diameter between about 500 μ
m and 1.5 mm and having a minimum bend radius;e. the high power optical fiber comprising a core and a cladding; f. the high power optical fiber configured to reduce a non-linear effect when a high power laser beam is propagated through the optical fiber, whereby non-liner effects on the transmission of the laser beam are reduced; and
,g. the conveyance structure having a length of 1,000 feet; and
,h. whereby the system is capable of delivering the high power laser beam 1,000 feet down a borehole. - View Dependent Claims (86)
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87. A high power laser conveyance structure comprising:
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a. a first layer comprising a plurality of wound armor wires; b. a second layer comprising a plurality of wound armor wires, wherein the second layer is positioned inside of the first layer; c. the second layer forming a cavity; d. the cavity containing a plurality of electrical conductors and a high power optical transmission fiber; e. the high power optical fiber comprising a core having a core diameter between about 500 μ
m and 1.5 mm and having a minimum bend radius, a cladding and a protective layer;f. the high power optical fiber configured to reduce a non-linear effect when a high power laser beam is propagated through the optical fiber, whereby non-liner effects on the transmission of the laser beam are reduced; and
,g. the conveyance structure having a length of 2,000 feet; and
,h. whereby the system is capable of delivering the high power laser beam 2,000 feet down a borehole. - View Dependent Claims (88)
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89. A high power laser conveyance structure comprising:
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a. a support structure; b. a line associated within the support structure; c. a high power optical transmission fiber associated with the support structure; d. a passage associated with the support structure for transporting a fluid; and
,e. the high power optical fiber having a core diameter between about 500 μ
m and 1.5 mm and having a minimum bend radius, and configured to reduce a non-linear effect when a high power laser beam is propagated through the optical fiber over a distance, the distance have a length of 2,000 feet; and
,f. whereby the system is capable of delivering the high power laser beam 3,000 feet down a borehole. - View Dependent Claims (90, 91, 92, 93, 94, 95, 96)
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97. A high power laser system comprising:
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a. a mobile platform; b. a laser housing associated with the mobile platform; c. a laser system capable of generating a laser beam having 10 kW of power; d. a conveyance structure comprising a high power optical transmission fiber having a core diameter between about 500 μ
m and 1.5 mm and having a minimum bend radius and a protective structure, wherein the high power optical fiber has a minimum bend radius; and
,e. the conveyance structure associated with a handling apparatus for holding and deploying the conveyance structure, wherein the handling apparatus is configured to maintain the radius of curvature for the optical fiber at a radius that is within 5% of the minimum bend radius, whereby transmission losses of the high power laser beam from macro-bending, micro-bending and strain are avoided.
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Specification