Low-powered system for driving a fuel control mechanism

• US 10,036,710 B2
• Filed: 08/14/2017
• Issued: 07/31/2018
• Est. Priority Date: 09/30/2013
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Chian, Brent, Kucera, David, Haag, Trevor C., Nordberg, Timothy J., Foley, Adam
• Primary Examiner(s): Jackson, Stephen W
• Application Number:
  US15/676,691
• Publication Number:
  US 20170370852A1
• Time in Patent Office: 351 Days
• CPC Class Codes: F23N 1/002 using electronic means F23N1/04 - F23N1/10 take precedence
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2231/02 using electric energy accumulators
• CPC Class Codes: F23N 2231/10 for component failures
• CPC Class Codes: F23N 2231/18 Detecting fluid leaks
• CPC Class Codes: F23N 2231/22 using warning lamps
• CPC Class Codes: F23N 5/242 using electronic means
• CPC Class Codes: G01N 21/78 producing a change of colour

Abstract

A low powered system for providing sufficient current to a fuel control mechanism drive. The system may have a fuel control mechanism pick circuit that has an energy storage mechanism for providing a large amount of current for a short time to the fuel control mechanism drive. A safety switch may be enabled with a special signal to let current flow to the fuel control mechanism drive to operate a corresponding fuel control mechanism for controlling fuel to a pilot light or heating element. The pilot light or heating element may provide heat to a thermoelectric source that generates electrical power from the heat. The electrical power may go to a single DC-to-DC converter and voltage clamp for providing a voltage source to a microcontroller and other circuits of the system. The pick circuit may prevent a harmful reverse flow of current from the storage mechanism to the thermoelectric source.

Claims

1. A water heater comprising:

a water tank for holding heated water;

a burner for heating water in the water tank;

an electrically controlled gas valve for providing gas to the burner;

a water heater controller operatively coupled to the electrically controlled gas valve, the water heater controller comprising a valve control circuit for controlling the electrically controlled gas valve, the valve control circuit comprising;

a thermally activated power source;

a reverse current protection circuit operatively connected to the thermally activated power source;

an energy storage circuit operatively connected to the reverse current protection circuit for providing a pick current to pick the electrically controlled gas valve;

a safety switch;

a drive circuit operatively coupled to the electrically controlled gas valve, the drive circuit operatively coupled to the safety switch; and

wherein providing a certain electronic signal to the safety switch permits current to flow through the safety switch to the drive circuit for the electrically controlled gas valve.

2. The water heater of claim 1, further comprising a microcontroller, wherein the certain electronic signal is based, at least in part, on a safety switch control signal provided by the microcontroller.

3. The water heater of claim 2, wherein the certain electronic signal is provided when the safety switch control signal provided by the microcontroller has one or more predetermined time varying characteristics.

4. The water heater of claim 2, wherein the certain electronic signal is provided to the safety switch when the safety switch control signal provided by the microcontroller includes a frequency and/or duty cycle that meets one or more predetermined characteristics.

5. The water heater of claim 2, further comprising a valve pick circuit comprising a pick capacitor for providing at least some of the pick current to pick the electrically controlled gas valve, wherein the microcontroller is configured to provide one or more pick charge signals for controlling when to charge the pick capacitor using energy generated by the thermally activated power source.

6. The water heater of claim 5, wherein the valve pick circuit is configured to receive a valve pick signal, which when activated, causes the pick capacitor to provide the pick current to pick the electrically controlled gas valve.

7. The water heater of claim 6, wherein the valve pick signal is provided by the microcontroller.

8. The water heater of claim 6, wherein the reverse current protection circuit is configured to prevent the pick current from discharging into the thermally activated power source when the pick capacitor provides the pick current to pick the electrically controlled gas valve.

9. The water heater of claim 2, wherein the drive circuit is configured to receive a valve open signal, which when activated and when the safety switch permits current to the flow to the drive circuit, causes the drive circuit to open the electrically controlled gas valve.

10. The water heater of claim 9, wherein the valve open signal is provided by the microcontroller.

11. The water heater of claim 2, wherein the microcontroller is powered by power generated by the thermally activated power source.

12. The water heater of claim 1, wherein the reverse current protection circuit comprises a first transistor situated operatively between the thermally activated power source and a pick capacitor that is configured to provide at least some of the pick current to pick the electrically controlled gas valve, wherein the first transistor includes an internal body diode with a cathode that is pointed away from the thermally activated power source.

13. The water heater of claim 12, further comprising a second transistor, wherein the first transistor and the second transistor are operatively coupled in series between the thermally activated power source and the electrically controlled gas valve, wherein the second transistor includes an internal body diode with a cathode that is pointed away from the electrically controlled gas valve.

14. The water heater of claim 12, wherein the first transistor is turned off when the pick capacitor is providing the pick current to pick the electrically controlled gas valve in order to help prevent the pick capacitor from discharging into the thermally activated power source.

15. The water heater of claim 1, further comprising:

a microcontroller powered by the thermally activated power source;

a valve pick circuit configured to;

store pick energy produced by the thermally activated power source;

release at least some of the stored pick energy in the form of the pick current to pick the electrically controlled gas valve upon reception of a valve pick signal from the microcontroller; and

wherein the reverse current protection circuit is configured to prevent the released stored pick energy from discharging into the thermally activated power source when picking the electrically controlled gas valve.

16. The water heater of claim 15, wherein the valve pick circuit is configured to store energy on a pick capacitor.

17. The water heater of claim 16, wherein the pick capacitor is charged using energy from a time varying signal provided by the microcontroller.

18. The water heater of claim 15, wherein the thermally activated power source comprises a thermopile device.

19. The water heater of claim 18, wherein the thermopile device comprises two or more serially connected thermocouple devices.

20. The water heater of claim 18, wherein the thermopile device is exposed to a pilot flame of the water heater.