Inventory tracking using RFID

• US 10,037,449 B1
• Filed: 09/29/2015
• Issued: 07/31/2018
• Est. Priority Date: 09/29/2015
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Hahn, Camerin, Niranjayan, Somasundaram, Huebner, Ronald Eugene
• Primary Examiner(s): Neyzari, Ali
• Application Number:
  US14/869,876
• Time in Patent Office: 1,036 Days
• Field of Search: 340 101- 106, 3405727, 340 1033, 342 42, 343741, 235385, 235438
• CPC Class Codes: G06K 19/0707 the arrangement being capable of collecting energy from external energy sources, e.g. thermocouples, vibration, electromagnetic radiation G06K19/0702 takes precedence
• CPC Class Codes: G06K 19/07749 the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
• CPC Class Codes: G06K 19/07771 the record carrier comprising means for minimising adverse effects on the data communication capability of the record carrier, e.g. minimising Eddy currents induced in a proximate metal or otherwise electromagnetically interfering object
• CPC Class Codes: G06K 7/0008 General problems related to the reading of electronic memory record carriers, independent of its reading method, e.g. power transfer
• CPC Class Codes: G06K 7/10009 sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
• CPC Class Codes: G06K 7/10059 transponder driven
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G07F 11/64 in which the articles are individually suspended from stationary supports
• CPC Class Codes: G07G 1/009 the reader being an RFID reader

Abstract

A storage unit includes a support bar for hanging items and an RFID antenna provided within a predefined distance of the support bar. When the items hanging from the support bar are adorned with RFID tags, and the RFID antenna emits electromagnetic fields in a direction of the support bar, RFID signals identifying the items are transmitted from the RFID tags to the RFID antenna, thereby enabling a placement or a removal of an item to be automatically registered, or an accounting of the available items to be automatically performed. The RFID antenna may be a portion of a transmission line that uses shields and/or dielectric materials to shape the electromagnetic fields toward a predefined direction, and the locations of items bearing RFID tags on the support bar may be determined by varying the phase of the emitted radiofrequency and determining strengths of RFID signals when the electromagnetic fields are emitted at varying phases.

Claims

1. An inventory area of a materials handling facility comprising:

a panel having a plurality of horizontally extending knuckles provided on a front side of the panel;

a storage unit releasably mounted to the panel, wherein the storage unit comprises;

a base;

a horizontally aligned bolt mounted to an upper portion of the base,

wherein the bolt is rotatably inserted into one of the horizontally aligned knuckles of the panel;

a support bar having a proximal end mounted to a front face of the base and a free distal end;

an RFID antenna having a proximal end mounted to the front face of the base above the support bar, wherein the RFID antenna is configured to emit an electromagnetic field having a standing wave in a phase determined based at least in part on an impedance of the RFID antenna, and wherein the RFID antenna is coupled to an RFID reader, and

a phase shifter coupled to a distal end of the RFID antenna, wherein

the phase shifter comprises at least one resistor for establishing the impedance of the RFID antenna;

an item suspended from the support bar, wherein the item comprises;

an extension having an upper portion and a lower portion;

an RFID tag provided in the upper portion of the extension, wherein the RFID tag is programmed to transmit an RFID signal when the RFID tag senses the electromagnetic field emitted by the RFID antenna; and

a hole provided in a lower portion of the extension, wherein the support bar is extended through the hole,

wherein the upper portion of the extension is positioned between the RFID antenna and the support bar.

2. The storage area of claim 1, further comprising at least one computer device configured to at least:

cause the RFID antenna to emit the electromagnetic field with a standing wave in a first phase based at least in part on a first impedance of the RFID antenna;

establish a second impedance of the RFID antenna using the phase shifter, wherein establishing the second impedance comprises increasing or decreasing a resistance of the RFID antenna;

cause the RFID antenna to emit the electromagnetic field with the standing wave in a second phase based at least in part on the second impedance of the RFID antenna;

receive, by the RFID antenna, the RFID signal emitted by the RFID tag in response to at least one of the electromagnetic field with the standing wave in the first phase or the electromagnetic field with the standing wave in second phase;

interpret contents of the RFID signal; and

identify the item based at least in part on the interpreted contents of the RFID signal.

3. The storage area of claim 2, wherein the at least one computer device is further configured to at least:

determine a strength of the RFID signal emitted by the RFID tag in response to at least one of the electromagnetic field with the standing wave in the first phase or the electromagnetic field with the standing wave in the second phase;

determine that the strength of the RFID signal exceeds a predetermined threshold;

determine that the item is suspended from the support bar based at least in part on the strength of the RFID signal; and

store first information associating the item with the support bar in at least one data store.

4. The storage area of claim 2, wherein the electromagnetic field is caused to be emitted with the standing wave in the first phase for a first predetermined period of time,

wherein the resistance of the RFID antenna is increased or decreased in accordance with a predetermined schedule, and

wherein the electromagnetic field is caused to be emitted with the standing wave in the second phase for a second predetermined period of time.

5. A method comprising:

emitting an electromagnetic field with a first standing wave in a first phase from an RFID antenna using at least one computer processor, wherein a first section of the RFID antenna is separated from a first section of a support bar by at least a first predefined distance;

emitting the electromagnetic field with a second standing wave in a second phase from the RFID antenna using the at least one computer processor;

receiving, by the RFID antenna, at least a first RFID signal from a first RFID tag, wherein the first RFID signal is received in response to at least one of the electromagnetic field with the first standing wave in the first phase or the electromagnetic field with the second standing wave in the second phase;

interpreting contents of at least the first RFID signal using the at least one computer processor;

identifying information regarding the first RFID tag based at least in part on the interpreted contents of the first RFID signal using the at least one computer processor;

identifying a first item bearing the first RFID tag based at least in part on the information regarding the first RFID tag using the at least one computer processor;

determining that one of the first item bearing the first RFID tag is disposed on the support bar based at least in part on the first RFID signal using the at least one computer processor; and

storing first information in at least one data store, wherein the first information associates the one of the first item bearing the first RFID tag with the support bar.

6. The method of claim 5, wherein the electromagnetic field is emitted with the first standing wave in the first phase with an impedance of the RFID antenna at a first level,

wherein the electromagnetic field is emitted with the second standing wave in the second phase with an impedance of the RFID antenna at a second level, and

wherein the method further comprises:

shifting the impedance of the RFID antenna from the first level to a second level by a phase shifter using the at least one computer processor.

7. The method of claim 6, wherein shifting the impedance of the RFID antenna from the first level to the second level by the phase shifter further comprises:

increasing or decreasing at least one of a resistance, a capacitance or an inductance of the RFID antenna by the phase shifter.

8. The method of claim 6, wherein the electromagnetic field is emitted with the first standing wave in the first phase for a first period of time, and

wherein the electromagnetic field is emitted with the second standing wave in the second phase for a second period of time.

9. The method of claim 6, wherein the impedance of the RFID antenna is shifted from the first level to the second level at a predetermined time interval or in accordance with a predetermined schedule.

10. The method of claim 6, wherein the first phase differs from the second phase by a predetermined angular extent.

11. The method of claim 5, wherein determining that the one of the first item bearing the RFID tag is disposed on the support bar further comprises:

determining a first strength of the first RFID signal using the at least one computer processor;

determining that the first strength of the first RFID signal exceeds a predetermined threshold; and

determining that the first item is disposed on the support bar based at least in part on the first strength of the first RFID signal.

12. The method of claim 5, further comprising:

wherein storing the first information comprises at least one of;

adding an identifier of the first item to a record of inventory stored in the at least one data store;

or

increasing a quantity of the first item in the record of inventory stored in the at least one data store.

13. The method of claim 5, wherein the first item further comprises a first extension having a first opening in a lower portion of the first extension and the first RFID tag in an upper portion of the first extension, and

wherein the upper portion of the first extension is positioned between the RFID antenna and the support bar when the support bar is extended through the first opening and the first item is disposed on the support bar.

14. The method of claim 6, further comprising:

shifting the impedance of the RFID antenna from the second level to at least a third level by the phase shifter using the at least one computer processor,

emitting the electromagnetic field with at least a third standing wave in at least a third phase from the RFID antenna using the at least one computer processor;

determining that the first RFID signal is no longer received by the RFID antenna in response to the emission of the electromagnetic field with at least the third standing wave in at least the third phase;

determining that the first item bearing the first RFID tag is no longer disposed on the support bar based at least in part on the first RFID signal; and

storing second information in the at least one data store, wherein the second information dissociates the first item bearing the first RFID tag from the support bar.

15. The method of claim 5, wherein receiving at least the first RFID signal further comprises:

receiving, by the RFID antenna, a plurality of RFID signals from a plurality of RFID tags, wherein the plurality of RFID signals are received in response to at least one of the electromagnetic field with the first standing wave in the first phase or the electromagnetic field with the second standing wave in the second phase, wherein the plurality of RFID signals includes the at least one RFID signal,

wherein interpreting the contents of at least the first RFID signal further comprises;

interpreting contents of each of the plurality of RFID signals using the at least one computer processor,

wherein identifying the information regarding the first RFID tag based at least in part on the interpreted contents of the first RFID signal further comprises;

identifying information regarding each of the plurality of RFID tags based at least in part on the interpreted contents of the plurality of RFID signals using the at least one computer processor, wherein the plurality of RFID tags comprises the first RFID tag,

wherein identifying the first item bearing the first RFID tag based at least in part on the information regarding the first RFID tag further comprises;

identifying a plurality of items based at least in part on the information regarding each of the plurality of RFID tags using the at least one computer processor, wherein each of the plurality of items bears one of the plurality of RFID tags, and wherein the first item is one of the plurality of items;

wherein determining that the one of the first item bearing the first RFID tag is disposed on the support bar further comprises;

determining that the plurality of items are disposed on the support bar based at least in part on the plurality of RFID signals using the at least one computer processor.

16. A storage unit comprising:

a base;

a support bar having a proximal end mounted to a front face of the base, wherein the support bar extends from the front face of the base;

an RFID antenna having a proximal end mounted to the front face of the base, wherein the RFID antenna extends from the front face of the base; and

a phase shifter coupled with a distal end of the RFID antenna, wherein the phase shifter is configured to set an impedance of the RFID antenna,

wherein the proximal end of the support bar and the proximal end of the RFID antenna are separated by a first predefined distance on the front face of the base, and

wherein the RFID antenna comprises a conductive rod configured to emit an electromagnetic field with a standing wave having a phase determined based at least in part on the impedance of the RFID antenna, and

wherein the conductive rod is further configured to emit an electromagnetic field at least in a radial direction toward the support bar.

17. The storage unit of claim 16, further comprising at least one computer processor,

wherein the at least one computer processor is configured to at least:

cause the electromagnetic field to be emitted from the RFID antenna with the electromagnetic field in a first phase with the impedance of the RFID antenna at a first level;

cause the impedance of the RFID antenna to shift from the first level to a second level using the phase shifter; and

cause the electromagnetic field to be emitted from the RFID antenna with the electromagnetic field in a second phase with the impedance of the RFID antenna at the second level.

18. The storage unit of claim 17, wherein the at least one computer processor is further configured to at least:

identify an RFID signal received by the RFID antenna from an RFID tag in response to the emission of the electromagnetic field with the standing wave in at least one of the first phase or the second phase;

determine that an intensity of the RFID signal exceeds a predetermined threshold;

interpret contents of the RFID signal using the at least one computer processor;

identify the RFID tag based at least in part on the interpreted contents of the RFID signal using the at least one computer processor;

identify an item bearing the RFID tag using the at least one computer processor, and

determine that the item bearing the RFID tag is suspended from the support bar based at least in part on the interpreted contents of the RFID signal.

19. The storage unit of claim 17, wherein the at least one computer processor is further configured to at least:

cause a resistance of the RFID antenna to be increased or decreased using the phase shifter,

wherein the impedance of the RFID antenna is caused to be shifted from the first level to the second level based at least in part on the increased or decreased resistance of the RFID antenna.

20. The storage unit of claim 17, wherein the first level of the impedance of the RFID antenna differs from the second level of the impedance of the RFID antenna by a predetermined angular extent.

21. A method comprising:

emitting an electromagnetic field with a first standing wave in a first phase from an RFID antenna, wherein at least a portion of the RFID antenna is separated from at least a portion of a support bar by a first distance;

emitting the electromagnetic field with a second standing wave in a second phase from the RFID antenna;

receiving, by the RFID antenna, at least a first RFID signal from a first RFID tag, wherein the first RFID signal is received in response to at least one of the electromagnetic field with the first standing wave in the first phase or the electromagnetic field with the second standing wave in the second phase;

interpreting contents of at least the first RFID signal using at least one computer processor;

identifying a first item based at least in part on the interpreted contents of the first RFID signal using the at least one computer processor; and

storing information regarding the first item in at least one data store, wherein the information comprises an indication that one of the first item is disposed on the support bar.