Microfracture apparatuses and methods

• US 10,039,554 B2
• Filed: 02/20/2017
• Issued: 08/07/2018
• Est. Priority Date: 03/09/2012
• Status: Active Grant

• Current Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Original Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Inventors: Sikora, George J., Ek, Steven, Tallarida, Steven
• Primary Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US15/437,282
• Publication Number:
  US 20180008285A1
• Time in Patent Office: 533 Days
• Field of Search: 606 79, 606 80, 606 84
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/17 Guides or aligning means for drills , mills, pins or wires
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: F04C 2270/041 Controlled or regulated

Abstract

Apparatuses and methods for microfracture (e.g., forming a plurality of microfractures in a bone to encourage cartilage regeneration). Some of the present apparatuses and methods are configured to create microfractures with smaller transverse dimensions (e.g., diameters) and greater depths than previously known. Some of the present apparatuses and methods comprise a penetrator removal tab coupled to the penetrator and configured to retract the penetrator relative to the cannula.

Claims

1. An apparatus comprising:

a cannula having a first end, a second end, and a channel extending between the first end and the second end;

a penetrator having a distal end and a first transverse dimension of less than 1.2 millimeters (mm), the penetrator configured to be disposed in the channel of the cannula such that the penetrator is movable between a retracted position and an extended position in which the distal end extends beyond the second end of the cannula by a penetration distance of at least 5 mm;

a penetrator removal tab coupled to the penetrator and configured to retract the penetrator relative to the cannula; and

an enlarged head coupled to the penetrator;

where the penetrator is configured to be moved from the retracted position to the extended position substantially without rotation of the penetrator to form a microfracture having a depth of at least 5 mm; and

where;

the cannula includes a handle,

the penetrator removal tab has a body extending between a body first end and a body second end, the body defining an opening that has at least one transverse dimension that is smaller than a transverse dimension of the enlarged head, and

the penetrator removal tab is configured to be disposed between the handle and the enlarged head with the penetrator extending through the opening such that when the body second end of the penetrator removal tab is pivoted towards the second end of the cannula, the distal end of the penetrator withdraws in a longitudinal direction of a portion of the channel towards the first end of the cannula.

2. The apparatus of claim 1, where the penetrator removal tab includes a protrusion configured to extend toward the second end of the cannula and contact the handle to act as a fulcrum for pivoting the penetrator removal tab.

3. The apparatus of claim 2, where the penetrator is configured to be manually moved from the retracted position to the extended position.

4. The apparatus of claim 1, where the opening is closer to the body first end than the body second end.

5. The apparatus of claim 1, where the penetrator removal tab is configured to withdraw the penetrator from the extended position by withdrawing the penetrator along the channel of the cannula to move the distal end of the penetrator from the extended position toward the retracted position.

6. The apparatus of claim 1, where the body of the penetrator removal tab has a first face and an opposing second face configured to contact the handle such that when the body second end of the penetrator removal tab is pivoted towards the second end of the cannula:

the first face contacts the enlarged head and thereby withdraws the penetrator along the channel of the cannula to move the distal end of the penetrator from the extended position toward the retracted position.

7. An apparatus comprising:

a cannula having a first end, a second end, and a channel extending between the first end and the second end;

a penetrator having a distal end, a proximal end, and a first transverse dimension of less than 1.2 millimeters (mm), the penetrator configured to be disposed in the channel of the cannula such that the penetrator is movable between a retracted position and an extended position in which the distal end extends beyond the second end of the cannula by a penetration distance of at least 5 mm;

a penetrator removal tab coupled to the penetrator and configured to retract the penetrator relative to the cannula; and

an enlarged head coupled to the penetrator;

where the penetrator is configured to be moved from the retracted position to the extended position substantially without rotation of the penetrator to form a microfracture having a depth of at least 5 mm; and

where;

the cannula includes a handle,

the penetrator removal tab has a body extending between a body first end and a body second end, the body defining an opening that has at least one transverse dimension that is smaller than a transverse dimension of the enlarged head, and

the penetrator removal tab is configured to be disposed between the handle and the enlarged head with the penetrator extending through the opening such that when the body second end of the penetrator removal tab is pivoted towards the second end of the cannula, the proximal end of the penetrator moves away from the handle and the penetrator withdraws along the channel of the cannula to move the distal end of the penetrator from the extended position toward the retracted position.

8. The apparatus of claim 7, where the penetrator removal tab includes a protrusion configured to extend toward the second end of the cannula and contact the handle to act as a fulcrum for pivoting the penetrator removal tab.

9. The apparatus of claim 8, where the penetrator is configured to be manually moved from the retracted position to the extended position.

10. The apparatus of claim 7, where the opening is closer to the body first end than the body second end.

11. The apparatus of claim 7, where the body of the penetrator removal tab has a first face and an opposing second face configured to contact the handle such that when the body second end of the penetrator removal tab is pivoted towards the second end of the cannula:

the first face contacts the enlarged head and thereby withdraws the penetrator along the channel of the cannula to move the distal end of the penetrator from the extended position toward the retracted position.

12. An apparatus comprising:

a cannula having a first end, a second end, and a channel extending between the first end and the second end;

a penetrator having a distal end and a first transverse dimension, the penetrator configured to be disposed in the channel of the cannula such that the penetrator is movable between a retracted position and an extended position in which the distal end extends beyond the second end of the cannula by a penetration distance that is at least 5 times greater than the first transverse dimension of the penetrator;

a penetrator removal tab coupled to the penetrator and configured to retract the penetrator relative to the cannula; and

an enlarged head coupled to the penetrator;

where the penetrator is configured to be moved from the retracted position to the extended position substantially without rotation of the penetrator to form a microfracture having a depth that is at least 5 times greater than the first transverse dimension of the penetrator; and

where;

the cannula includes a handle,

the penetrator removal tab has a body extending between a body first end and a body second end, the body defining an opening that has at least one transverse dimension that is smaller than a transverse dimension of the enlarged head, and

the penetrator removal tab is configured to be disposed between the handle and the enlarged head with the penetrator extending through the opening such that when the body second end of the penetrator removal tab is pivoted towards the second end of the cannula, the distal end of the penetrator withdraws in a longitudinal direction of a portion of the channel towards the first end of the cannula.

13. The apparatus of claim 12, where the penetrator removal tab includes a protrusion configured to extend toward the second end of the cannula and contact the handle to act as a fulcrum for pivoting the penetrator removal tab.

14. The apparatus of claim 12, where the first transverse dimension of the penetrator is less than 1.2 millimeters (mm).

15. The apparatus of claim 14, where the penetrator is configured to be manually moved from the retracted position to the extended position.

16. The apparatus of claim 14, where the penetration distance is limited by the enlarged head contacting the penetrator removal tab and the penetrator removal tab contacting the cannula or the handle.

17. The apparatus of claim 16, where the cannula includes a recessed portion and a shelf, the recessed portion extending from the first end of the cannula toward the second end of the cannula, the shelf disposed between the recessed portion and the second end of the cannula such that the penetration distance is limited by the enlarged head contacting the shelf.

18. The apparatus of claim 14, where a coating is disposed on at least the penetration portion of the penetrator.

19. The apparatus of claim 14, where the penetrator includes a primary portion and a penetration portion disposed between the primary portion and the distal end, the first transverse dimension is in the penetration portion, and a second transverse dimension is between the first transverse dimension and the primary portion.

20. The apparatus of claim 19, where the second transverse dimension is smaller than the first transverse dimension.

21. The apparatus of claim 20, where the first transverse dimension is closer to the distal end than to the primary portion.

22. The apparatus of claim 14, where the distal end includes a pointed tip with a cross-sectional shape defined by a tip angle of 60 degrees or greater.

23. The apparatus of claim 22, where the tip angle is greater than 90 degrees.

24. The apparatus of claim 23, where the tip angle is greater than 120 degrees.

25. The apparatus claim 14, where the second end of the cannula is angled relative to the first end of the cannula, and the handle has an indicator indicative of the position of the second end of the cannula.