Composite spinal facet implant with textured surfaces

• US 10,039,649 B2
• Filed: 06/29/2016
• Issued: 08/07/2018
• Est. Priority Date: 06/06/2008
• Status: Active Grant

• Current Assignee: Providence Medical Technology, Inc.
• Original Assignee: Providence Medical Technology, Inc.
• Inventors: McCormack, Bruce M., Liou, Edward, Schummers, David Michael, Smith, Jeffrey D.
• Primary Examiner(s): BECCIA, CHRISTOPHER J
• Application Number:
  US15/196,862
• Publication Number:
  US 20160374823A1
• Time in Patent Office: 769 Days
• Field of Search: 623 1711- 1716
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1735 for rasps or chisels
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/00429 with a roughened portion
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30622 Implant for fusing a joint or bone material
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes

Abstract

Implementations described and claimed herein provide a distal leading portion of a composite spinal implant for implantation in a spinal facet joint. In one implementation, the distal leading portion includes a distal leading end, a proximal trailing end, a first face, and a second face. The distal leading end has a distal surface generally opposite a proximal surface of the proximal trailing end. The first face has a first surface that is generally parallel with a second surface of the second face. The first and second faces extend between the distal leading end and the proximal trailing end, such that the first and second surfaces slope upwardly from the distal lead end to the proximal trailing end along a length of extending proximally. The first and second surfaces having one or more textured features adapted to provide friction with the spinal facet joint.

Claims

1. A distal leading portion of a composite spinal implant for implantation in a spinal facet joint, the distal leading portion comprising:

a distal leading end having a distal surface generally opposite a proximal surface of a proximal trailing end;

a first face having a first surface that is generally opposite a second surface of a second face, the first and second faces extending between the distal leading end and the proximal trailing end, the first and second surfaces having one or more textured features adapted to provide friction with the spinal facet joint; and

a first side having a first side surface generally opposite a second side having a second side surface, the first side surface and the second side surface each having a slot extending distally from the proximal surface,

wherein the textured features include a ridge extending perpendicularly from each of the first and second surfaces along at least a portion of the length of the first and second surfaces, the ridge having a saw toothed profile defining a row of teeth, each tooth of the row of teeth having a leading distal face, a trailing proximal face, and a tip formed at an intersection between the leading distal face and the trailing proximal face, each tooth further including an inner surface generally opposite an outer surface, the outer surface is adjacent to a respective side surface of the first or second side and the inner surface is generally perpendicular to the first surface of the first face or the second surface of the second face.

2. The distal leading portion of claim 1, wherein the trailing proximal face has a slope that is greater than a slope of the leading distal face.

3. The distal leading portion of claim 1, wherein a tip of one of the teeth positioned near the distal leading end has a height that is lower than a height of a tip of one of the teeth positioned near the proximal trailing end.

4. The distal leading portion of claim 1, wherein each tooth of the discrete row of teeth has a height that is greater than a height of its immediately proximal adjacent tooth.

5. The distal leading portion of claim 1, wherein the textured features include a plurality of protrusions extending perpendicularly from each of the first and second surfaces.

6. The distal leading portion of claim 5, wherein the protrusions each have a pyramidal shape with a rectangular base that is generally parallel to a respective surface of the first face and the second face.

7. The distal leading portion of claim 5, wherein the protrusions form small pyramids.

8. The distal leading portion of claim 5, wherein the protrusions form large pyramids.

9. The distal leading portion of claim 5, wherein the protrusions are arranged in rows, a first row of the protrusions abutting a second row of the protrusions.

10. The distal leading portion of claim 1, wherein the textured features include a plurality of dimples, each of the dimples having a generally spherical indentation having a radial vertical depth generally perpendicularly into a respective surface of the first face and the second face.

11. The distal leading portion of claim 1, wherein the textured features include a plurality of grit particles extending generally perpendicularly from a respective surface of the first face and the second face.

12. The distal leading portion of claim 11, wherein the plurality of grit particles are randomly adhered to the surfaces of the first face and the second face.

13. The distal leading portion of claim 1, wherein the textured features include a plurality of pits extending generally perpendicularly into a respective surface of the first face and the second face.

14. The distal leading portion of claim 13, wherein the plurality of pits cover a respective surface of the first face and the second face in a random orientation.

15. The distal leading portion of claim 13, wherein the plurality of pits are achieved as a result of surface treating the surfaces of the first face and the second face.

19. The distal leading portion of claim 1, wherein the first and second surfaces slope upwardly from the distal lead end to the proximal trailing end along a length extending proximally.

20. The distal leading portion of claim 1, wherein the portion comprises bone or bone substitute material.

16. A composite spinal implant for implantation in a spinal facet joint, the composite spinal implant comprising:

a distal leading portion having a distal leading end, a first face, and a first side, the distal leading end having a distal surface generally opposite a proximal surface of a proximal trailing end, the first face having a first surface that is generally opposite a second surface of a second face, the first and second faces extending between the distal leading end and the proximal trailing end, the first and second surfaces having one or more textured features adapted to provide friction with the spinal facet joint, the first side having a first side surface generally opposite a second side having a second side surface; and

a proximal trailing anchor portion having a body and an anchor, the body having a distal leading end generally opposite a proximal trailing end, a first face generally opposite a second face, and a first side generally opposite a second side, the anchor being supported in the body and configured to extend at least one of outwardly from the body or outwardly and distally from the body, the distal leading end of the body adapted to abut the proximal trailing end of the distal leading portion to form the composite spinal implant,

wherein the textured features include a ridge extending perpendicularly from each of the first and second surfaces along at least a portion of the length of the first and second surfaces, the ridge having a saw toothed profile defining a row of teeth, each tooth of the row of teeth having a leading distal face, a trailing proximal face, and a tip formed at an intersection between the leading distal face and the trailing proximal face, each tooth further including an inner surface generally opposite an outer surface, the outer surface is adjacent to a respective side surface of the first or second side and the inner surface is generally perpendicular to the first surface of the first face or the second surface of the second face.

17. The composite spinal implant of claim 16, wherein the first side surface and the second side surface of the distal leading portion each have a slot extending distally from the proximal surface and the first side and the second side of the body of the proximal trailing anchor portion each have a slot extending distally from a surface of the proximal trailing end of the body to a surface of the distal leading end of the body, the slots of the proximal trailing anchor portion being generally aligned and dimensionally consistent with the slots of the distal leading portion when the distal leading end of the body abuts the proximal trailing end of the distal leading portion.

18. The composite spinal implant of claim 16, wherein the distal leading portion includes a groove defined in the proximal surface and at least one of the surface of the first face or the second face that aligns with an opening in the body of the proximal trailing anchor portion through which the anchor extends into the groove.