Assembly, kit and method for securing a covering to an air intake face

• US 10,040,149 B2
• Filed: 11/03/2015
• Issued: 08/07/2018
• Est. Priority Date: 08/09/2011
• Status: Active Grant

• Current Assignee: The Newway Company, Inc.
• Original Assignee: The Newway Company, Inc.
• Inventors: Simmons, Randy
• Primary Examiner(s): Koehler, Christopher M
• Assistant Examiner(s): CRANDALL, JOEL DILLON
• Application Number:
  US14/930,728
• Publication Number:
  US 20160052095A1
• Time in Patent Office: 1,008 Days
• Field of Search: 292815
• CPC Class Codes: B01D 2265/02 Non-permanent measures for connecting different parts of the filter
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/645 Protecting screens at filter inlet or outlet
• CPC Class Codes: B23P 19/04 for assembling or disassembling parts
• CPC Class Codes: E06B 2009/015 Mounting details
• CPC Class Codes: E06B 2009/527 Mounting of screens to window or door
• CPC Class Codes: E06B 9/01 Grilles fixed to walls, doors, or windows; Grilles moving with doors or windows; Walls formed as grilles, e.g. claustra emergency release of window grilles E05B65/1033; security bars for wings E05C19/003
• CPC Class Codes: E06B 9/24 Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blindsoperating, guiding or securing devices or arrangements for roll-type closures E06B9/56; free-hanging flexible screens A47H23/00
• CPC Class Codes: E06B 9/52 Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes screens A47G5/00
• CPC Class Codes: F16B 11/006 by gluing gluing of plastics material B29C65/48
• CPC Class Codes: F16B 2200/83 Use of a magnetic material
• CPC Class Codes: F16B 37/16 Wing-nuts F16B37/14 takes precedence
• CPC Class Codes: F16B 5/0692 joining flexible sheets to other sheets or plates or to strips or bars tent fastenings E04H15/64; coping elements for swimming pools with fixing means for sealing foil E04H4/142; greenhouses of flexible synthetic material A01G9/1407; end or aperture-closing arrangements or devices for sacks or bags B65D33/16
• CPC Class Codes: F16B 5/123 Auxiliary fasteners specially designed for this purpose
• CPC Class Codes: F16B 7/0413 for tubes using the innerside thereof F16B7/025 takes precedence
• CPC Class Codes: F16B 7/0426 for rods or for tubes without using the innerside thereof
• CPC Class Codes: F24F 13/082 Grilles, registers or guards
• CPC Class Codes: F24F 13/084 with mounting arrangements, e.g. snap fasteners for mounting to the wall or duct

Abstract

An assembly for installing a covering over an air intake opening in engagement with a surrounding perimeter extending face. A plurality of elongated supports attached to the perimeter extending face at locations around the intake opening, each of the supports exhibiting a forwardly projecting support surface within which is configured a slot. A plurality of fasteners install through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot. A rigid mesh exhibits a generally rectangular outline which generally matches the arrangement of the elongated supports, an aperture pattern defined in the mesh permitting the projecting portions of the fasteners to extend through the mesh to retain the mesh over the forwardly projecting support surfaces. The covering has a flexible material with perimeter defined apertures for receiving the projecting fastener portions to affix the material against an exterior surface of the mesh in engagement with the perimeter extending supports and to extend over the intake opening.

Claims

1. An assembly for installing a covering over an air intake opening in engagement with a surrounding perimeter extending face, comprising:

a plurality of elongated supports attached to the perimeter extending face around the intake opening, each of said supports exhibiting a forwardly projecting support surface within which is configured a slot;

a plurality of inserts inter-engaging within consecutive positioned elongated supports to define a closed perimeter;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot;

a mesh exhibiting a rectangular outline which overlays said elongated supports, said mesh including any substantially to fully rigid material and exhibiting an aperture pattern to permit said projecting portions of said fasteners to extend through said mesh and to retain said mesh over said forwardly projecting support surfaces; and

the covering further including a flexible material having a plurality of perimeter defined apertures for receiving said projecting portions of said fasteners to affix the flexible material against an exterior surface of said rigid mesh in engagement with the perimeter extending supports and to extend over the intake opening.

2. The assembly as described in claim 1, further comprising said aperture pattern of said mesh extending in proximity to outer edge locations for receiving said projecting portions of said fastener.

3. The assembly as described in claim 2, wherein said aperture pattern further comprising diamond shaped apertures which are further defined by cross-wise extending and interconnecting portions.

4. The assembly as described in claim 3, wherein said interconnecting portions of said mesh further comprising enlarged end defined locations which, in combination with said aperture pattern, seat said projecting portions in edge engaging fashion about a perimeter defined by said outer edge locations of said mesh.

5. The assembly as described in claim 1, wherein said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable twist lock portion.

6. The assembly as described in claim 1, wherein said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable toggle lock fastener.

7. The assembly as described in claim 1, wherein said projecting portion of each fastener further comprising a hook shaped fastener.

8. The assembly as described in claim 1, wherein said projecting portion of each fastener further comprising a carabiner type fastener.

9. The assembly as described in claim 1, wherein said base of each fastener further comprising a planar shape with at least one widened location for resistively engaging opposing inner spaced apart surfaces of said support establishing said interior channel.

10. The assembly as described in claim 1, wherein said inserts further comprising each of angled and linear interconnecting configurations for configuring the perimeter as any of a square or rectangular.

11. The assembly as described in claim 1, further comprising any of a two-sided adhesive tape, a magnet, a glue or screw/bolt for securing said base surface of each support to the intake face.

12. An assembly kit for installing a flexible ply material to a perimeter extending face surrounding an air intake opening, said kit comprising:

a plurality of elongated supports adapted to being arranged in extending fashion around the intake opening, each of said supports having a base surface adapted to being secured along the face of the intake opening, each of said supports exhibiting a “

U”

shaped cross sectional shape with a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot;

a plurality of inserts adapted to inter-engage said end locations of opposing extending supports to define a closed perimeter, said inserts further including each of angled and linear interconnecting configurations for configuring an extending perimeter of said elongated supports;

a mesh exhibiting a rectangular outline overlays said elongated supports, said mesh including any substantially to fully rigid material and exhibiting an aperture pattern to permit said projecting portions of said fasteners to extend through said mesh and to retain said mesh over said forwardly projecting support surfaces; and

the flexible ply material having a plurality of perimeter defined apertures configured about the flexible material for receiving said fasteners to affix the material against an exterior of said mesh and perimeter extending supports and to extend over the intake opening.

13. The kit as described in claim 12, further comprising a grommet in the form of a two-piece sandwich configuration for inter-engaging through opposite sides of a corner location of the flexible ply material.

14. The kit as described in claim 12, wherein said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable twist lock portion.

15. The kit as described in claim 12, wherein said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable toggle lock fastener.

16. The kit as described in claim 12, wherein said fasteners each further comprising a washer having linear extending edges seated within an interior channel associated with each support, a protuberant collar of said washer defining a central and interiorly threaded aperture, a hybrid tightening nut or knob with threaded shaft extending therefrom and engaging said washer to sandwich opposite sides of the flexible ply material.

17. The kit as described in claim 12, wherein said base of each fastener further comprising a planar shape with at least one widened location for resistively engaging opposing inner spaced apart surfaces of said support establishing said interior channel.

18. The kit as described in claim 12, wherein the flexible ply material further comprising a reinforced outer perimeter edge.

19. An assembly for protecting an air intake opening defined within a surrounding perimeter extending face, comprising:

a plurality of elongated supports attached to the perimeter extending face at locations around the intake opening, each of said supports exhibiting a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners including a first portion installable through an accessible end location of each support and which is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said installed portion and through said slot;

a rigid mesh exhibiting a polygonal outline which overlays said elongated supports, said mesh including any substantially to fully rigid material and exhibiting an aperture pattern to permit said projecting portions of said fasteners to extend through said mesh and to retain said mesh against said forwardly projecting support surfaces;

a further end attaching portion associated with each fastener secured to said projecting portion to affix the rigid mesh in engagement with the perimeter extending supports over the intake opening; and

an additional plurality of elongated supports attached to the perimeter extending face outwardly of said rigid mesh engaging elongated supports at locations around the intake opening, each of said outwardly engaging supports exhibiting a support surface projecting forwardly relative outer adjoining edges of said rigid mesh within which is configured a slot, a covering securing about an outer perimeter thereof to said outwardly positioned supports via a further plurality of fasteners to overlay and surround said rigid mesh.

20. An assembly for installing a covering over an air intake opening in engagement with a surrounding perimeter extending face, comprising:

a plurality of elongated supports attached to the perimeter extending face around the intake opening, each of said supports exhibiting a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot;

a mesh exhibiting a rectangular outline which overlays said elongated supports, said mesh including any substantially to fully rigid material and exhibiting an aperture pattern extending in proximity to outer edge locations for receiving projecting portions of said fasteners to extend through said mesh and to retain said mesh over said forwardly projecting support surfaces, said aperture pattern further including diamond shaped apertures which are further defined by cross-wise extending and interconnecting portions; and

the covering further including a flexible material having a plurality of perimeter defined apertures for receiving said projecting portions of said fasteners to affix the flexible material against an exterior surface of said rigid mesh in engagement with the perimeter extending supports and to extend over the intake opening.

21. An assembly for installing a covering over an air intake opening in engagement with a surrounding perimeter extending face, comprising:

a plurality of elongated supports attached to the perimeter extending face around the intake opening, each of said supports exhibiting a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel communicable with said slot and defined in said support, a projecting portion of each fastener extending from said base and forwardly through said slot;

a rigid member including any of a metal, plastic coated metal, plastic, rigid nylon, fiberglass or other molded material overlaying said elongated supports, said rigid member exhibiting an intersecting grid pattern defining a plurality of apertures distributed across a surface area of said rigid member, said projecting portions of said fasteners extending through selected ones of said apertures to retain said rigid member against said elongated supports; and

a filter screen overlaying said rigid planar member and including a plurality of perimeter defined apertures for receiving said projecting portions of said fasteners, a plurality of twist caps having interiorly threaded shaft ends threadably engaging said fasteners to affix the screen against said rigid planar member over the intake opening.