High volume vacuum pump for continuous operation

• US 10,041,495 B2
• Filed: 12/04/2015
• Issued: 08/07/2018
• Est. Priority Date: 12/04/2015
• Status: Active Grant

• Current Assignee: Clay Valley Holdings Inc.
• Original Assignee: Clay Valley Holdings Inc.
• Inventors: Robillard, Bruce
• Primary Examiner(s): Hamo, Patrick
• Application Number:
  US14/959,022
• Publication Number:
  US 20170159659A1
• Time in Patent Office: 977 Days
• CPC Class Codes: F04C 18/344 with vanes reciprocating with respect to the inner member
• CPC Class Codes: F04C 2240/30 Casings or housings
• CPC Class Codes: F04C 2240/40 Electric motor
• CPC Class Codes: F04C 2240/60 Shafts
• CPC Class Codes: F04C 2240/808 Electronic circuits (e.g. inverters) installed inside the machine
• CPC Class Codes: F04C 25/02 for producing high vacuum sealing arrangements F04C27/00; silencing F04C29/06
• CPC Class Codes: F04C 29/0085 Prime movers
• CPC Class Codes: F04C 29/0092 Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
• CPC Class Codes: F04C 29/047 Cooling of electronic devices installed inside the pump housing, e.g. inverters
• CPC Class Codes: F04C 29/124 with inlet and outlet valves specially adapted for rotary or oscillating piston pumps

Abstract

In at least one embodiment the present invention provides a vacuum pump assembly having a vacuum pump body defining a cylindrical internal pump chamber housing a rotary vane rotatable about an axis radially removed from the center of the cylindrical internal pump chamber, an inlet, at least one outlet, a rotary power source abutting the vacuum pump body and having a proximal surface fluidly communicating with the internal pump chamber by way of the at least one outlet; the rotary power source having a rotating shaft operably connected to the rotary vane, and an electronics housing positioned adjacent the vacuum pump body such that as the rotary vane is rotated a first abbreviated crescent shaped working space is defined in communication with the inlet and as the rotary vane continues to rotate a second abbreviated crescent shaped working space is defined in communication with the at least one outlet.

Claims

1. A vacuum pump assembly comprising:

a) A vacuum pump body, the vacuum pump body defining a cylindrical internal pump chamber having a first circular wall and an opposed second circular wall separated by an axial width and an internal circumferential surface;

b) A rotary vane having a cylindrical hub having an axial width and a plurality of outwardly projecting slots, each of the plurality of outwardly projecting slots slidably receiving a corresponding one of a plurality of vanes, each of the plurality of vanes having a distal leading edge having substantially the same width as the axial width of the internal pump chamber and the axial width of the rotary vane, the rotary vane rotatable about a rotation axis radially removed from the centre of the cylindrical internal pump chamber;

c) An inlet in fluid communication with the cylindrical internal pump chamber;

d) At least one outlet in fluid communication with the cylindrical internal pump chamber;

e) A rotary power source abutting the vacuum pump body and fluidly communicating with the cylindrical internal pump chamber of a cooling space defined between the rotary power source and the vacuum pump body, the cooling space fluidly communicating with the cylindrical internal pump chamber by way of the at least one outlet;

the rotary power source having a rotating shaft, the rotating shaft extending along the rotation axis and operably connected to the rotary vane;

f) An electronics housing positioned adjacent the vacuum pump body; and

g) An exhaust orifice communicating with the cooling space

wherein as the rotary vane is rotated a first of the plurality of vanes extends outwardly under centrifugal acceleration such that the distal leading edge of a first of the plurality of vanes abuts the internal circumferential surface of the internal pump chamber and dividing the internal pump chamber into a first abbreviated crescent shaped working space in communication with the inlet and as the rotary vane continues to rotate a second of the plurality of vanes extends outwardly under centrifugal acceleration such that the distal leading edge of the second of the plurality of vanes abuts the internal circumferential surface of the internal pump chamber and the internal pump chamber is subsequently divided into a second abbreviated crescent shaped working space defined between the first of the plurality of vanes and the second of the plurality of vanes, the at least one outlet fluidly communicating with the second abbreviated crescent shaped working space.

2. The vacuum pump assembly of claim 1 wherein the vacuum pump body defines a second internal chamber adjacent to and fluidly communicating with the internal pump chamber through the at least one outlet, the second internal chamber fluidly communicating with the cooling space.

3. The vacuum pump assembly of claim 2 wherein the vacuum pump body further comprises a first mounting surface, the first mounting surface abutting the rotary power source, the cooling space defined between the first mounting surface and the rotary power source.

4. The vacuum pump assembly of claim 3 wherein the first mounting surface further comprises at least one recirculation orifice fluidly communicating with the second internal chamber and the cooling space.

5. The vacuum pump assembly of claim 4 wherein the rotary power source further comprises a raised proximal perimeter rim projecting from a proximal end of the rotary power source that abuts the vacuum pump body and having an internal circumferential wall, the internal circumferential wall and the proximal surface further defining the cooling space between the vacuum pump body and the rotary power source.

6. The vacuum pump assembly of claim 5 wherein the mounting surface includes the exhaust orifice.

7. The vacuum pump assembly of claim 6 wherein the rotary power source further comprises a proximal surface having at least one cooling port, the at least one cooling port fluidly communicating with an internal structure of the rotary power source.

8. The vacuum pump assembly of claim 7 wherein the vacuum pump body further comprises a shaft bore located at a position concurrent with the rotation axis of the rotary vane, the shaft bore rotatably receiving the rotating shaft of the rotary power source.

9. The vacuum pump assembly of claim 8 wherein the rotary power source is an electric motor having an internal armature structure.

10. The vacuum pump assembly of claim 9 wherein the vacuum pump body further includes a support pedestal.

11. The vacuum pump assembly of claim 10 wherein the inlet further comprises a check valve.

12. The vacuum pump assembly of claim 11 further comprising an inlet valve fluidly communicating with the inlet, the inlet valve operable to engage and disengage the inlet from fluid communication with an external system.

13. The vacuum pump assembly of claim 12 wherein the inlet further comprises filtering means.

14. The vacuum pump assembly of claim 13 wherein the electronics housing further comprises at least one of a control panel, an instrument panel, a relay, and a terminal block.

15. A vacuum pump assembly comprising:

a) A vacuum pump body, the vacuum pump body defining a cylindrical internal pump chamber having a first circular wall and an opposed second circular wall separated by an axial width and an internal circumferential surface, the vacuum pump body defining a second internal cavity adjacent the cylindrical internal pump chamber, the vacuum pump body having a shaft bore extending between the cylindrical internal pump chamber and the second internal cavity;

b) A rotary vane having a cylindrical hub having an axial width and a plurality of outwardly projecting slots, each of the plurality of outwardly projecting slots slidably receiving a corresponding one of a plurality of vanes, each of the plurality of vanes having a distal leading edge having the same width as the axial width of the cylindrical internal pump chamber and the axial width of the rotary vane, the rotary vane rotatable about a rotation axis that is radially removed from the central axis of the cylindrical internal pump chamber;

c) An inlet, the inlet including a check valve and fluidly communicating with the cylindrical internal pump chamber;

d) At least one outlet, the at least one outlet connecting the cylindrical internal pump chamber in fluid communication with the second internal cavity;

e) A rotary power source abutting the vacuum pump body and fluidly communicating with the second internal chamber by way of a cooling space defined between the vacuum pump body and the rotary power source;

the rotary power source having a rotating shaft, the rotating shaft extending along the rotation axis and received in the shaft bore and operably connected to the rotary vane;

f) An exhaust orifice, the exhaust orifice extending through the vacuum pump body and connecting the cooling space and the external environment in fluid communication; and

g) An electronics housing positioned adjacent the vacuum pump body wherein as the rotary vane is rotated a first of the plurality of vanes extends outwardly under centrifugal acceleration such that the distal leading edge of a first of the plurality of vanes abuts the internal circumferential surface of the internal pump chamber thereby dividing the internal pump chamber into a first abbreviated crescent shaped working space in communication with the inlet and as the rotary vane continues to rotate a second of the plurality of vanes extends outwardly under centrifugal acceleration such that the distal leading edge of the second of the plurality of vanes abuts the internal circumferential surface of the internal pump chamber and the internal pump chamber is subsequently divided into a second abbreviated crescent shaped working space defined between the first of the plurality of vanes and the second of the plurality of vanes, the at least one outlet fluidly communicating with the second abbreviated crescent shaped working space.

16. The vacuum pump assembly of claim 15 wherein the vacuum pump body further comprises a first mounting surface, the first mounting surface abutting the rotary power source, the cooling space defined between the first mounting surface and the rotary power source.

17. The vacuum pump assembly of claim 16 wherein the first mounting surface further comprises at least one recirculation orifice fluidly communicating with the second internal chamber and the cooling space.

18. The vacuum pump assembly of claim 16 or claim 17 wherein the rotary power source further comprises a raised proximal perimeter rim projecting from a proximal end of the rotary power source that abuts the vacuum pump body and having an internal circumferential wall, the internal circumferential wall and the proximal surface further defining the cooling space between the vacuum pump body and the rotary power source.

19. The vacuum pump assembly of claim 18 wherein the mounting surface includes the exhaust orifice.

20. The vacuum pump assembly of claim 19 wherein the rotary power source further comprises a proximal surface having at least one cooling port, the at least one cooling port fluidly communicating with an internal structure of the rotary power source.

21. The vacuum pump assembly of claim 20 wherein the rotary power source is an electric motor having an internal armature structure.

22. The vacuum pump assembly of claim 21 wherein the vacuum pump body further includes a support pedestal.

23. The vacuum pump assembly of claim 22 further comprising an inlet valve fluidly communicating with the inlet, the inlet valve operable to engage and disengage the inlet from fluid communication with an external system.

24. The vacuum pump assembly of claim 23 wherein the inlet further comprises filtering means.

25. The vacuum pump assembly of claim 24 wherein the electronics housing further comprises at least one of a control panel, an instrument panel, a relay, and a terminal block.