Battery power source control and current detection systems and methods

• US 10,044,074 B2
• Filed: 03/14/2012
• Issued: 08/07/2018
• Est. Priority Date: 03/18/2011
• Status: Active Grant

• Current Assignee: CPS Technology Holdings, LLC
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Rigby, Craig W., Dougherty, Thomas J., Chen, Chih Yu
• Primary Examiner(s): Rodas, Richard Isla
• Assistant Examiner(s): TORRES RUIZ, JOHALI ALEJANDRA
• Application Number:
  US13/420,464
• Publication Number:
  US 20120235483A1
• Time in Patent Office: 2,337 Days
• Field of Search: 320112
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 10/633 characterised by algorithms, flow charts, software details or the like
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Provided battery systems include a plurality of battery electronic control units, each associated with a battery pack of a plurality of battery packs. Each battery electronic control unit is adapted to acquire analog current measurements of the associated battery pack and to convert the acquired analog current measurements to a digital value such that the plurality of battery electronic control units produce a plurality of digital values. The system may sum the digital values, or may process pulse-width modulated signals, analog signals and so forth. A battery system electronic control unit is adapted to receive and monitor the plurality of digital values and to determine a total battery system current value based on the received plurality of digital values.

Claims

1. A battery system, comprising:

a plurality of battery packs;

a plurality of battery electronic control units, each associated with a battery pack of the plurality of battery packs, wherein each battery electronic control unit is configured to acquire analog current measurements of the associated battery pack and to convert the acquired analog current measurements to digital values such that the plurality of battery electronic control units produce a plurality of digital values; and

a battery system electronic control unit configured to;

receive and monitor the plurality of digital values;

control a sample speed at which the plurality of battery electronic control units sample the analog current measurements based on a variance of the analog current measurements associated with each battery pack of the plurality of battery packs;

determine a total battery system current value based on the plurality of digital values; and

control cooling of a first battery pack of the plurality of battery packs in response to a first analog current measurement associated with the first battery pack being greater than a second analog current measurement associated with a second battery pack of the plurality of battery packs.

2. The battery system of claim 1, wherein each of the plurality of battery electronic control units is further configured to control a cooling system for the associated battery pack based on a sensed temperature of the associated battery pack.

3. The battery system of claim 1, wherein each of the plurality of battery electronic control units is further configured to calculate a state of charge of the associated battery pack based on a measured current or voltage of the associated battery pack.

4. The battery system of claim 1, wherein each of the plurality of battery electronic control units comprises a processing circuit, an application specific integrated circuit, a programmable logic array, or a combination thereof.

5. The battery system of claim 1, wherein each of the plurality of battery electronic control units comprises a buffer circuit configured to acquire the analog current measurements through the associated battery pack and to filter noise from the acquired analog current measurements.

6. The battery system of claim 5, wherein the buffer circuit comprises a shunt configured to draw current into the battery system electronic control unit and a resistor-capacitor circuit configured to measure the current over time.

7. The battery system of claim 1, wherein the battery system electronic control unit comprises a clock generator configured to generate the sample speed at which the plurality of battery electronic units sample the acquired analog current measurements.

8. The battery system of claim 7, wherein the clock generator is further configured to generate a second sample speed at which the plurality of battery electronic control units convert the acquired analog current measurements into the digital values.

9. The battery system of claim 1, wherein the battery system electronic control unit comprises a summation unit configured to receive the plurality of digital values and to sum the plurality of digital values to determine the total battery system current value.

10. A battery monitoring method, comprising:

receiving a respective set of digital values from each of a plurality of battery electronic control units, wherein the respective set of digital values from each of the plurality of battery control units is associated with a respective battery pack of a plurality of battery packs, wherein each respective set of the digital values corresponds to a plurality of analog current measurements of the respective battery pack of the plurality of battery packs;

controlling each of the plurality of battery electronic control units to sample the respective plurality of analog current measurements at a respective sample speed at which a respective battery electronic control unit of the plurality of battery electronic control units samples the respective plurality of analog current measurements;

adjusting the respective sample speed for the respective battery electronic control units based on a change of the respective plurality of analog current measurements;

determining when a first analog current measurement of a first battery pack of the plurality of battery packs is different than a second analog current measurement of a second battery pack of the plurality of battery packs; and

controlling the respective battery electronic control unit associated with the first battery pack to increase cooling of the first battery pack based on a difference between the first analog current measurement and the second analog current measurement.

11. The method of claim 10, wherein adjusting the respective sample speed comprises decreasing the respective sample speed when the change between the respective plurality of analog current measurements is less than a threshold.

12. The method of claim 10, wherein adjusting the respective sample speed comprises increasing the respective sample speed when the change between the respective plurality of analog current measurements exceeds a threshold.

13. The method of claim 10, comprising determining a total battery system current value based on a summation of each respective set of digital values.

14. The method of claim 13, comprising determining a state of charge of a battery system comprising the plurality of battery packs based on the total battery system current value.

15. A battery system, comprising:

a plurality of battery electronic control units, each associated with a battery pack of a plurality of battery packs, wherein each battery electronic control unit is configured to acquire analog current measurements of the associated battery pack and to convert the acquired analog current measurements to digital values such that the plurality of battery electronic control units produce a plurality of digital values; and

a battery system electronic control unit configured to;

receive and monitor the plurality of digital values and to determine a total battery system current value based on the received plurality of digital values;

control a sample speed at which each of the plurality of battery electronic control units sample the analog current measurements of the associated battery pack based on a variance between the analog current measurements; and

control cooling of a first battery pack of the plurality of battery packs in response to a first analog current measurement associated with the first battery pack being greater than a second analog current measurement associated with a second battery pack of the plurality of battery packs.

16. The system of claim 15, wherein the battery system electronic control unit comprises a clock generator configured to generate the sample speed at which each of the plurality of battery electronic units sample the analog current measurements.

17. The system of claim 15, wherein each of the plurality of battery electronic control units comprises a buffer circuit configured to configured to acquire the analog current measurements through the associated battery pack.

18. The system of claim 17, wherein the buffer circuit comprises a shunt configured to draw current into the battery electronic control unit and a resistor-capacitor circuit configured to measure the current over time.

19. The system of claim 15, wherein each of the plurality of battery electronic control units comprises a processing circuit, an application specific integrated circuit, a programmable logic array, or a combination thereof.