Dual input voltage constant power indicator

• US 10,045,407 B1
• Filed: 03/14/2017
• Issued: 08/07/2018
• Est. Priority Date: 03/14/2017
• Status: Active Grant

• Current Assignee: Banner Engineering Corporation
• Original Assignee: Banner Engineering Corporation
• Inventors: Theunissen, William, Schlosser, Bob
• Primary Examiner(s): King, Monica C
• Assistant Examiner(s): Chen, Jianzi
• Application Number:
  US15/458,705
• Time in Patent Office: 511 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

Apparatus and associated methods relate to a dual-input voltage range compatible light adapted to reconfigure two light elements in series or in parallel and make corresponding current limit adaptations, in response to the input voltage entering one of two predetermined ranges. In an illustrative example, the lighting elements may be strings of LEDs. The current limit may be regulated, for example, by two linear current regulators. In various examples, the current through each of the light elements may be maintained at a predetermined current level independent of the input voltage range. A network of switches may reconfigure current paths among the light elements and the current regulators, for example, in response to the voltage range detected by a control module. The current limit adaptations may advantageously maintain power dissipation of the linear current regulators at a reduced level across a wide input voltage range, and without generating substantial electromagnetic interference.

Claims

1. An apparatus to manage power dissipation in a linear mode area indicating device subject to multiple supply voltage levels, the apparatus comprising:

a supply input terminal operable to receive operating load current at a supply node;

a return input terminal operable to return the operating load current from a return node;

a first lighting element;

a second lighting element;

a first current regulator configured to operate in a linear mode;

a second current regulator configured to operate in a linear mode;

a soft start module operably coupled to disable the first and the second current regulators for a predetermined time period after an electrical supply of power is applied to the first and second terminals; and

,

a voltage-responsive controller circuit (VRCC) operably coupled to monitor a supply voltage defined between the supply node and the return node, and further operably coupled to directly control the first and second regulators between a first mode and a second mode,

wherein, in response to the supply voltage exceeding a predetermined threshold, the VRCC enters the second mode, and in response to the supply voltage being below the predetermined threshold, the VRCC enters the first mode,

wherein, in the first mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to a predetermined current level, the first current regulator regulates the predetermined current level in the first lighting element through a first circuit branch, the second current regulator regulates the predetermined current level in the second lighting element through a second circuit branch, and the first and second circuit branches are in parallel, and,

wherein, in the second mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to the predetermined current level, the predetermined current level flows through the first lighting element connected in series with the second lighting element, and the predetermined current level splits to flow through the first current regulator and the second current regulator connected in parallel.

2. The apparatus of claim 1, further comprising a direct electrical path for current between the second lighting element and the second regulator in both the first mode and the second mode.

3. The apparatus of claim 2, further comprising a first switch module operably controlled by the VRCC, wherein in the first mode, the first switch module provides a current path from the supply node to the second lighting element.

4. The apparatus of claim 3, further comprising a second switch module operably controlled by the VRCC, wherein in the first mode, the second switch module provides a first current path from the supply node to the first current regulator, the first current path passing through the first lighting element.

5. The apparatus of claim 4, wherein, in the first mode, the first lighting element and the first current regulator are in parallel with the second lighting element and the second current regulator.

6. The apparatus of claim 4, wherein the second switch module is responsive to the VRCC to couple the first lighting element in series with the second lighting element in the second mode.

7. The apparatus of claim 6, wherein the second switch module is further configured to bypass at least one of a number of LEDs in at least one of the first and the second lighting elements in the second mode, wherein the LEDs that are bypassed in the second mode emit substantially no light while they are bypassed by the second switch module, and the LEDs that are bypassed in the second mode are operable to emit light in the first mode.

8. The apparatus of claim 1, wherein the VRCC is configured to command the first regulator and the second current regulator to carry equal portions of the predetermined current when in the second mode.

9. The apparatus of claim 8, wherein the first nominal voltage is about 12 Volts, and the second nominal voltage is about 24 Volts.

10. The apparatus of claim 1, wherein the first mode corresponds to a voltage range about a first nominal supply voltage, the second mode corresponds to a voltage range about a second nominal supply voltage, and the VRCC is operable to transition between the first and second modes at a transition voltage between the first nominal supply voltage and the second nominal supply voltage.

11. The apparatus of claim 1, wherein the VRCC operates without feedback from either the first second current regulator or the second current regulator.

12. An apparatus to manage power dissipation in a linear mode area indicating device subject to multiple supply voltage levels, the apparatus comprising:

a supply input terminal operable to receive operating load current at a supply node;

a return input terminal operable to return the operating load current from a return node;

a first lighting element;

a second lighting element;

a first current regulator configured to operate in a linear mode;

a second current regulator configured to operate in a linear mode; and

,

a voltage-responsive controller circuit (VRCC) operably coupled to monitor a supply voltage defined between the supply node and the return node, and further operably coupled to control the first and second current regulators between a first mode and a second mode,

wherein, in response to the supply voltage exceeding a predetermined threshold, the VRCC enters the second mode, and in response to the supply voltage being below the predetermined threshold, the VRCC enters the first mode,

wherein, in the first mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to a predetermined current level, the first current regulator regulates the predetermined current level in the first lighting element through a first circuit branch, the second current regulator regulates the predetermined current level in the second lighting element through a second circuit branch, and the first and second circuit branches are in parallel, and,

wherein, in the second mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to the predetermined current level, the predetermined current level flows through the first lighting element connected in series with the second lighting element, and the predetermined current level splits to flow through the first current regulator and the second current regulator connected in parallel.

13. The apparatus of claim 12, further comprising a direct electrical path for current between the second lighting element and the second regulator in both the first mode and the second mode.

14. The apparatus of claim 13, further comprising a first switch module operably controlled by the VRCC, wherein in the first mode, the first switch module provides a current path from the supply node to the second lighting element.

15. The apparatus of claim 14, further comprising a second switch module operably controlled by the VRCC, wherein in the first mode, the second switch module provides a first current path from the supply node to the first current regulator, the first current path passing through the first lighting element.

16. The apparatus of claim 15, wherein the second switch module is responsive to the VRCC to couple the first lighting element in series with the second lighting element in the second mode.

17. The apparatus of claim 15, wherein, in the first mode, the first lighting element and the first current regulator are in parallel with the second lighting element and the second current regulator.

18. The apparatus of claim 12, wherein the VRCC is configured to command the first regulator and the second regulator to carry equal portions of the predetermined current when in the second mode.

19. The apparatus of claim 12, wherein the VRCC operates without feedback from either the first second current regulator or the second current regulator.

20. An apparatus to manage power dissipation in a linear mode area indicating device subject to multiple supply voltage levels, the apparatus comprising:

a supply input terminal operable to receive operating load current at a supply node;

a return input terminal operable to return the operating load current from a return node;

a first lighting element;

a second lighting element;

a first current regulator configured to operate in a linear mode;

a second current regulator configured to operate in a linear mode;

a voltage-responsive controller circuit (VRCC) operably coupled to monitor a supply voltage defined between the supply node and the return node, and further operably coupled to control the first and second current regulators between a first mode and a second mode; and

,

switching means for directing the current through the first lighting element, the second lighting element, the first current regulator and the second current regulator in response to the VRCC,

wherein, in response to the supply voltage exceeding a predetermined threshold, the VRCC enters the second mode, and in response to the supply voltage being below the predetermined threshold, the VRCC enters the first mode,

wherein, in the first mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to a predetermined current level, wherein the first current regulator regulates the predetermined current level in the first lighting element through a first circuit branch, the second current regulator regulates the predetermined current level in the second lighting element through a second circuit branch, and the first and second circuit branches are in parallel, and,

wherein, in the second mode, the first current regulator and the second current regulator are each controlled by the VRCC to limit the current in the first lighting element and the second lighting element, respectively, to the predetermined current level, the predetermined current level flows through the first lighting element connected in series with the second lighting element, and the predetermined current level splits to flow through the first current regulator and the second current regulator connected in parallel.

21. The apparatus of claim 20, wherein the switching means configures the first lighting element and the second lighting element in parallel in the first mode.

22. The apparatus of claim 20, wherein the switching means configures the first lighting element and the second lighting element in series in the second mode.

23. The apparatus of claim 20, wherein the VRCC operates without feedback from either the first second current regulator or the second current regulator.