Needle insertion and retraction arrangment with manually triggered, spring-loaded drive mechanism

• US 10,046,111 B2
• Filed: 09/02/2014
• Issued: 08/14/2018
• Est. Priority Date: 09/05/2013
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Schabbach, Michael, Werner, Meinolf, Zeckai, Olaf, Nzike, Philippe
• Primary Examiner(s): Price, Nathan R
• Assistant Examiner(s): Ulsh, Dung
• Application Number:
  US14/916,664
• Publication Number:
  US 20160213837A1
• Time in Patent Office: 1,442 Days
• CPC Class Codes: A61B 5/15003 for venous or arterial blood
• CPC Class Codes: A61B 5/15019 Depth adjustment mechanism using movable stops located inside the piercing device housing and limiting the travel of the drive mechanism mechanisms using distal end caps A61B5/150183, mechanisms at the piercing element carrier proximal end A61B5/150198
• CPC Class Codes: A61M 2005/14256 with means for preventing access to the needle after use
• CPC Class Codes: A61M 2005/1581 Right-angle needle-type devices
• CPC Class Codes: A61M 2005/1583 Needle extractors
• CPC Class Codes: A61M 2005/1585 Needle inserters
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: A61M 5/3287 Accessories for bringing the needle into the body; Automatic needle insertion A61M5/20, A61M5/31525 take precedence

Abstract

Disclosed is a needle insertion arrangement (1) with a drive mechanism (9) comprising: a belt (15) frictionally engaging a first roller (10) and a needle retainer (7) with an injection needle (2) fixed to the belt, the first roller being rotatably arranged about an axis (A), a second roller (11) also rotatably arranged about the axis (A), a first spring (13) rotatably biasing the first roller against the second roller, a second spring (14) rotatably biasing the second roller against an arrester (12), the first and the second roller being connected via an internal protrusion (10.2) and arcuate slot (11.2), the two springs (13, 14) biasing the rollers (10, 11) from respective first to respective second angular positions (AP1₁, AP1₂, AP2₁, AP2₂), and a trigger mechanism (17,20) releasably locking the first and second rollers (10, 11) such that upon pivoting the trigger button (20) in one direction, the first roller drives the belt in one direction to linearly transport the needle retainer towards an extended position, and upon pivoting the trigger button in the other direction, the first roller drives the belt back to retract the needle retainer.

Claims

1. A drive mechanism for a needle insertion arrangement, the drive mechanism comprising:

a first roller adapted to frictionally engage a belt and rotatably arranged about an axis;

a second roller rotatably arranged about the axis;

a first spring adapted to rotatably bias the first roller against the second roller from a first angular position towards a second angular position;

a second spring adapted to rotatably bias the second roller against an arrester from a third angular position towards a fourth angular position;

the belt adapted to frictionally engage the first roller and adapted to be fixed to a needle retainer; and

a trigger mechanism adapted to releasably lock the first roller in the first angular position or the second roller in the third angular position.

2. The drive mechanism according to claim 1, comprising the needle retainer adapted to retain an injection needle, the needle retainer arranged to be moved between a retracted position and an extended position.

3. The drive mechanism according to claim 1, wherein each of the first spring and the second spring is arranged as a torsion spring.

4. The drive mechanism according claim 1, further comprising an arrangement for limiting rotation of the first roller relative the second roller.

5. The drive mechanism according to claim 4, wherein one of the first roller or the second roller comprises an internal protrusion adapted engage an arcuate slot within the other one of the first roller or the second roller.

6. The drive mechanism according to claim 4, wherein the first roller is adapted to maintain the needle retainer in a retracted position when the first roller is in the first angular position and to move the needle retainer from the retracted position into an extended position when the first roller is rotated from the first angular position in a second rotational direction to the second angular position.

7. The drive mechanism according to claim 6, wherein the second roller is adapted to rotate the first roller from the second angular position in a first rotational direction to the first angular position through the arrangement for limiting rotation when the second roller is rotated from the third angular position in the first rotational direction to the fourth angular position thereby moving the needle retainer from the extended position into the retracted position.

8. The drive mechanism according to claim 2, further comprising two deflection pulleys, wherein the belt is guided over the deflection pulleys, wherein the belt is fixed to the needle retainer between the two deflection pulleys.

9. The drive mechanism according to claim 1, wherein the trigger mechanism comprises:

at least one external recess arranged in either the first roller or the second roller; and

at least one trigger hook with a protrusion adapted to engage the at least one external recess for locking either the first roller or the second roller in either the first angular position or the third angular position, respectively.

10. The drive mechanism according to claim 9, further comprising:

a trigger button; and

an engagement surface on the at least one trigger hook adapted to be engaged by the trigger button upon operation.

11. The drive mechanism according to claim 9, wherein the at least one trigger hook or the trigger button is adapted to be tilted about a respective axis.

12. The drive mechanism according to claim 11, wherein the at least one trigger hook comprises a first trigger hook and a second trigger hook, wherein the protrusion is a first protrusion in the first trigger hook, wherein the second trigger hook comprises a second protrusion, wherein the trigger button is adapted to engage one of the first trigger hook or the second trigger hook thereby disengaging either the first protrusion or the second protrusion, respectively, from the external recess, when the trigger button is tilted in one of the rotational directions, wherein the trigger button is adapted to engage the other one of the first trigger hook or the second trigger hook, thereby disengaging the first protrusion or the second protrusion, respectively, from the external recess, when the trigger button is tilted in the other one of the rotational directions.

13. An insertion arrangement for moving an injection needle between a retracted position and an extended position, the insertion arrangement comprising:

a disposable unit comprising a needle base to which the injection needle is fixed; and

a drive mechanism comprising;

a first roller adapted to frictionally engage a belt and rotatably arranged about an axis;

a second roller rotatably arranged about the axis;

a first spring adapted to rotatably bias the first roller against the second roller from a first angular position towards a second angular position;

a second spring adapted to rotatably bias the second roller against an arrester from a third angular position towards a fourth angular position;

the belt adapted to frictionally engage the first roller and adapted to be fixed to a needle retainer; and

a trigger mechanism adapted to releasably lock the first roller in the first angular position or the second roller in the third angular position,

wherein the needle retainer is adapted to retain the needle base.

14. The insertion arrangement according to claim 13, comprising the needle retainer adapted to retain the injection needle, the needle retainer arranged to be moved between the retracted position and the extended position.

15. The insertion arrangement according to claim 13, wherein each of the first spring and the second spring is arranged as a torsion spring.

16. The insertion arrangement according to claim 13, further comprising an arrangement for limiting rotation of the first roller relative the second roller.

17. The insertion arrangement according to claim 16, wherein one of the first roller or the second roller comprises an internal protrusion adapted engage an arcuate slot within the other one of the first roller or the second roller.

18. The insertion arrangement according to claim 16, wherein the first roller is adapted to maintain the needle retainer in the retracted position when the first roller is in the first angular position and to move the needle retainer from the retracted position into an extended position when the first roller is rotated from the first angular position in a second rotational direction to the second angular position.

19. The insertion arrangement according to claim 18, wherein the second roller is adapted to rotate the first roller from the second angular position in a first rotational direction to the first angular position through the arrangement for limiting rotation when the second roller is rotated from the third angular position in the first rotational direction to the fourth angular position thereby moving the needle retainer from the extended position into the retracted position.

20. An auto-injector comprising:

an insertion arrangement for moving an injection needle between a retracted position and an extended position, the insertion arrangement comprising;

a disposable unit comprising a needle base to which the inaction needle is fixed; and

a drive mechanism comprising;

a first roller adapted to frictionally engage a belt and rotatably arranged about an axis;

a second roller rotatably arranged about the axis;

a first spring adapted to rotatably bias the first roller against the second roller from a first angular position towards a second angular position;

a second spring adapted to rotatably bias the second roller against an arrester from a third angular position towards a fourth angular position;

the belt adapted to frictionally engage the first roller and adapted to be fixed to a needle retainer; and

a trigger mechanism adapted to releasably lock the first roller in the first angular position or the second roller in the third angular position,

wherein the needle retainer is adapted to retain the needle base; and

a drug container coupled to the injection needle, the drug container carrying a medicament consisting of at least one pharmaceutically active compound.