Incline trainer safety brake

• US 10,046,202 B2
• Filed: 06/20/2016
• Issued: 08/14/2018
• Est. Priority Date: 07/02/2015
• Status: Active Grant

• Current Assignee: Digital Concepts of Missouri, Inc.
• Original Assignee: Digital Concepts of Missouri, Inc.
• Inventors: Butler, Jr., James R., Greenwood, Jack, Decker, Paul
• Primary Examiner(s): Richman, Glenn
• Application Number:
  US15/186,965
• Publication Number:
  US 20170001075A1
• Time in Patent Office: 785 Days
• CPC Class Codes: A63B 21/00076 on the fly, i.e. varying the resistance during exercise
• CPC Class Codes: A63B 22/0235 driven by a motor
• CPC Class Codes: A63B 24/0087 Electric or electronic controls for exercising apparatus of groups A63B21/00 - A63B23/00, e.g. controlling load

Abstract

A motorized exercise apparatus for use with a power source comprising an exercise apparatus having a power supply configured to be connected to the power source. An electronically commutated motor is configured to drive the exercise apparatus. A controller is configured to connect a power supply to the motor to selectively energize the motor to drive the exercise apparatus and including an emergency stop feature. The controller selectively actuates the motor and disables activation of the motor when the emergency stop feature is actuated. An additional motor driven by the apparatus is configured to cause a dynamic braking action to slow the apparatus when the power source is disabled or when the emergency feature is actuated.

Claims

1. An incline trainer for use with a power source comprising:

a power supply configured to be connected to the power source;

a display;

an endless belt

an incline mechanism to incline the endless belt;

a belt drive motor connected to a belt drive train and configured to drive the belt drive train to rotate the endless belt;

a controller including an emergency stop feature, said controller for selectively actuating the incline motor and the belt drive motor and for disabling activation of the belt drive motor when the emergency stop feature is actuated;

a normally closed switch selectively connected to the power supply and configured to be open when the power supply is energized and configured to be closed when the power supply is not energized, said normally closed switch connected to the emergency stop feature and configured to be open when the emergency stop feature is not actuated and configured to be closed when the emergency stop feature is actuated;

a brake drive motor having a stator connected to the normally closed switch and having a rotor connected to the belt drive train and/or the endless belt, the rotor configured to rotate when the belt is rotating;

wherein the stator is open-circuited by the normally closed switch when the power supply is energized and the emergency stop feature is not actuated; and

wherein the stator is closed-circuited by the normally closed switch when the power supply is not energized or when the emergency feature is actuated thereby braking the endless belt.

2. The trainer of claim 1 wherein the stator of the brake drive motor is only connected to the normally closed switch and is not externally energized in any mode.

3. The trainer of claim 1 wherein the brake drive motor is a brush, permanent magnet, DC motor configured to cause a dynamic braking action to slow the endless belt.

4. The trainer of claim 1 wherein the normally closed switch connects the stator to a resistive load when the switch is closed so that the stator is short-circuited by the resistive load.

5. The trainer of claim 1 wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of at least 15% or more.

6. The trainer of claim 1 wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of about 15% to 30%.

7. The trainer of claim 1 wherein the stator has a coil having first and second terminals, wherein the switch has normally closed contacts connected to the first and second terminals, wherein when the contacts are closed the stator is short-circuited, and wherein when the contacts are open the stator is an open circuit.

8. A safety brake for an incline trainer having:

a power supply configured to be connected to the power source;

a display;

an endless belt;

an incline motor configured to drive an incline mechanism to incline the endless belt;

a belt drive motor connected to a belt drive train and configured to drive the belt drive train to rotate the endless belt;

a controller including an emergency stop feature, said controller for selectively de-actuating both the incline motor and the belt drive motor and for disabling activation of the belt drive motor when the emergency stop feature is actuated;

said safety brake comprising;

a normally closed switch selectively connected to the power supply and configured to be open when the power supply is energized and configured to be closed when the power supply is not energized, said normally closed switch connected to the emergency stop feature and configured to be open when the emergency stop feature is not actuated and configured to be closed when the emergency stop feature is actuated;

a brake drive motor having a stator connected to the normally closed switch and having a rotor connected to the belt drive train and/or the endless belt, the rotor configured to rotate when the belt is rotating;

wherein the stator is open-circuited by the normally closed switch when the power supply is energized and the emergency stop feature is not actuated; and

wherein the stator is closed-circuited by the normally closed switch when the power supply is not energized or when the emergency feature is actuated thereby braking the endless belt.

9. The brake of claim 8 wherein the stator of the brake drive motor is only connected to the normally closed switch and is not externally energized in any mode.

10. The brake of claim 8 wherein the brake drive motor is a brush, permanent magnet, DC motor configured to cause a dynamic braking action to slow the endless belt.

11. The brake of claim 8 wherein the normally closed switch connects the stator to a resistive load when the switch is closed so that the stator is short-circuited by the resistive load.

12. The brake of claim 8 wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of at least 15% or more.

13. The brake of claim 8 wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of about 15% to 30%.

14. The brake of claim 8 wherein the stator has a coil having first and second terminals, wherein the switch has normally closed contacts connected to the first and second terminals, wherein when the contacts are closed the stator is short-circuited, and wherein when the contacts are open the stator is an open circuit.

15. A motorized exercise apparatus for use with a power source, comprising:

an exercise apparatus having a power supply configured to be connected to the power source;

an electronically commutated motor configured to drive the exercise apparatus;

a controller configured to connect the power supply to the motor to selectively energize the motor to drive the exercise apparatus and including an emergency stop feature, said controller for selectively actuating the motor and for disabling activation of the motor when the emergency stop feature is actuated;

an additional motor driven by the apparatus and configured to cause a dynamic braking action to slow the apparatus when the power source is disabled or when the emergency feature is actuated; and

a normally closed switch,

wherein a stator of the additional motor is only connected to the normally closed switch and is not externally energized in any mode,

wherein the stator has a coil having first and second terminals,

wherein the switch has normally closed contacts connected to the first and second terminals,

wherein when the contacts are closed the stator is short-circuited, and

wherein when the contacts are open the stator is an open circuit.

16. The apparatus of claim 15 wherein the normally closed switch connects the stator to a resistive load when the switch is closed so that the stator is short-circuited by the resistive load.

17. A motorized exercise apparatus for use with a power source, comprising:

an exercise apparatus having a power supply configured to be connected to the power source;

an electronically commutated motor configured to drive the exercise apparatus;

a controller configured to connect the power supply to the motor to selectively energize the motor to drive the exercise apparatus and including an emergency stop feature, said controller for selectively actuating the motor and for disabling activation of the motor when the emergency stop feature is actuated;

an additional motor driven by the apparatus and configured to cause a dynamic braking action to slow the apparatus when the power source is disabled or when the emergency feature is actuated; and

an endless belt driven by the electronically commutated motor,

wherein the additional motor is a brush, permanent magnet, DC motor configured to cause the dynamic braking action to slow the endless belt.

18. The apparatus of claim 17, further comprising an incline mechanism, wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of at least 15% or more.

19. The apparatus of claim 18 wherein the incline mechanism is configured to incline the endless belt at a maximum incline in a range of about 15% to 30%.