Child restraint with energy management system

• US 10,046,676 B2
• Filed: 07/22/2016
• Issued: 08/14/2018
• Est. Priority Date: 07/23/2015
• Status: Active Grant

• Current Assignee: Dorel Juvenile Group, Inc. (Dorel Industries Incorporated)
• Original Assignee: Dorel Juvenile Group, Inc. (Dorel Industries Incorporated)
• Inventors: Oswald, Kevin C, Clayburn, Kelley L
• Primary Examiner(s): Kwiecinski, Ryan D
• Application Number:
  US15/217,400
• Publication Number:
  US 20170021745A1
• Time in Patent Office: 753 Days
• Field of Search: 29721611, 29721612
• CPC Class Codes: B60N 2/2851 provided with head-rests
• CPC Class Codes: B60N 2/2884 with protection systems against abnormal g-forces
• CPC Class Codes: B60N 2/42 the seat constructed to protect the occupant from the effect of abnormal g-forces, e.g. crash or safety seats for protecting children B60N2/26; arm-rests B60N2/75; head-rests B60N2/888
• CPC Class Codes: B60N 2/888 with arrangements for protecting against abnormal g-forces, e.g. by displacement of the head-rest

Abstract

A child restraint includes a juvenile vehicle seat including a seat bottom and a seat back. The child restraint also includes an energy dissipater coupled to the seat back.

Claims

1. A child restraint comprising

a juvenile vehicle seat including a seat bottom and a seat back, the seat back including a backrest arranged to extend upwardly from the seat bottom and a headrest arranged to lie in spaced-apart relation to the seat bottom to locate portions of the backrest therebetween, and adapted to support a head of a child seated on the seat bottom, and

energy-dissipation means coupled to the headrest for dissipating energy associated with movement of the head of a child seated on the seat bottom relative to the headrest following application of external impact forces to the juvenile vehicle seat, wherein the energy-dissipation means includes a first energy-dissipation finger having a first root end coupled to the headrest and a first tip arranged to lie in spaced-apart relation to the headrest, a second energy-dissipation finger having a second root end coupled to the headrest and a second tip arranged to lie in spaced-apart relation to the headrest, a third energy-dissipation finger having a third root end coupled to the headrest and a third tip arranged to lie in spaced-apart relation to the headrest, and a fourth energy-dissipation finger having a fourth root end coupled to the headrest and a fourth tip arranged to lie in spaced-apart relation to the headrest, the first and second energy-dissipation fingers are arranged to extend upwardly away from the seat bottom to lie in laterally spaced-apart relation to one another and flex rearwardly away from the seat bottom in response to application of a rearwardly directed force to the first and second energy-dissipation fingers during movement of the head of the child seated on the seat bottom, and the third and fourth energy-dissipation fingers are arranged to extend downwardly toward the seat bottom to lie in laterally spaced-apart relation to one another and flex rearwardly away from the seat bottom in response to application of a rearwardly directed forces to the third and fourth energy-dissipation fingers during movement of the head of the child seated on the seat bottom.

2. The child restraint of claim 1, wherein the first and third tips are arranged to lie in vertically spaced-apart relation to one another to define a first horizontal slot therebetween.

3. The child restraint of claim 2, wherein the second and fourth tips are arranged to lie in vertically spaced-apart relation to one another to define a second horizontal slot therebetween.

4. The child restraint of claim 3, wherein the first and third energy-dissipation fingers are aligned in tip-to-tip spaced-apart alignment to one another and the second and fourth energy-dissipation fingers are aligned in tip-to-tip spaced-apart alignment to one another and arranged to cooperate with the first and third energy-dissipation fingers to define a vertical center slot therebetween and in communication with each of the first and second horizontal slots.

5. The child restraint of claim 4, wherein the headrest and the first and third energy-dissipation fingers cooperate to define a vertical first side slot located therebetween and arranged to communicate with the first horizontal slot and the headrest and the second and fourth energy-dissipation fingers cooperate to define a vertical second side slot located therebetween and arranged to communicate with the second horizontal slot and lie in spaced-apart relation to the vertical first side slot to locate the vertical center slot therebetween.

6. The child restraint of claim 2, wherein laterally inwardly facing inner side edges of each of the first, second, third and fourth energy-dissipation fingers cooperate to define a vertical center slot therebetween and laterally outwardly facing outer side edges of each of the first and third energy-dissipation fingers cooperate with a first portion of the headrest to define a vertical first side slot therebetween.

7. The child restraint of claim 6, wherein laterally outward facing outer side edges of each of the second and fourth energy-dissipation fingers cooperate with a second portion of the headrest to define a vertical second side slot therebetween and the vertical second side slot is formed to lie in spaced-apart location to the vertical first side slot to locate the vertical center slot therebetween.

8. The child restraint of claim 7, wherein each of the vertical first and second side slots has a first length and the vertical center slot has a relatively longer second length than the first length.

9. The child restraint of claim 8, wherein each of the vertical first, second, third, and fourth energy-dissipation fingers has a length that is generally the same.

10. The child restraint of claim 7, wherein each of the first and second horizontal slots has a width and each of the center and side slots has a relatively wider width than the first and second horizontal slots.

11. The child restraint of claim 10, wherein each of the first, second, third, and fourth energy-dissipation fingers has a width that is wider than the width of the center slot and side slots.

12. A child restraint comprising

a juvenile vehicle seat including a seat bottom and a seat back, the seat back including a panel, and

an energy-dissipation system including first, second, third, and fourth energy-dissipation fingers coupled to the panel and arranged to flex independently of one another when exposed to an external impact force, the first cantilevered energy-dissipation finger is arranged to extend upwardly away from the base, the second cantilevered energy-dissipation finger is arranged to lie laterally spaced-apart by a vertical slot, in side-by-side relation to the first cantilevered energy-dissipation finger, the fourth cantilevered energy-dissipation finger is arranged to extend downwardly toward the first cantilevered energy-dissipation finger to form a first horizontal slot therebetween, and the third cantilevered energy-dissipation finger is arranged to extend downwardly toward the second cantilevered energy-dissipation finger to form a second horizontal slot therebetween and to lie in laterally spaced-apart, side-by-side relation to the fourth cantilevered energy-dissipation finger.

13. The child restraint of claim 12, wherein the panel and the first, second, third, and fourth cantilevered energy-dissipation fingers cooperate to define a monolithic component.

14. The child restraint of claim 12, A child restraint comprising

a juvenile vehicle seat including a seat bottom and a seat back, the seat back including a panel, and

an energy-dissipation system including first, second, third, and fourth energy-dissipation fingers coupled to the panel and arranged to flex independently of one another when exposed to an external impact force, the first cantilevered energy-dissipation finger is arranged to extend upwardly away from the base, the second cantilevered energy-dissipation finger is arranged to lie in laterally spaced-apart, side-by-side relation to the first cantilevered energy-dissipation finger, the fourth cantilevered energy-dissipation finger is arranged to extend downwardly toward the first cantilevered energy-dissipation finger to form a first horizontal slot therebetween, and the third cantilevered energy-dissipation finger is arranged to extend downwardly toward the second cantilevered energy-dissipation finger to form a second horizontal slot therebetween and to lie in laterally spaced-apart, side-by-side relation to the fourth cantilevered energy-dissipation finger,

wherein the seat back includes a backrest arranged to extend upwardly from the seat bottom and a headrest coupled to the backrest and formed to include the panel that is coupled to each of the cantilevered energy-dissipation fingers and the cantilevered energy-dissipation fingers are arranged to lie near a head of a child seated on the seat bottom to cause energy associated with rearward movement of the head relative to the headrest to be dissipated owing to rearward flexing movement of free ends of the cantilevered energy-dissipation fingers relative to the panel that supports those cantilevered energy-dissipation fingers, so as to absorb external energy associated with the external impact force.

15. The child restraint of claim 14, wherein the headrest is mounted for selective up-and-down movement on the backrest to change the elevation of the headrest and the cantilevered energy-dissipation fingers included in the panel of the headrest at the option of a caregiver.

16. The child restraint of claim 14, wherein the headrest further includes a first side-wing panel coupled to one side of the panel, and a second side-wing panel coupled to an opposite second side of the panel to locate and center the panel between the first and second side-wing panels and to cause the panels to surround partly the head of a child seated on the seat bottom, and the panel includes an upper portion arranged to lie in spaced-apart relation to the seat bottom and coupled to root ends of each of the third and fourth cantilevered energy-dissipation fingers and a lower portion arranged to lie between the seat bottom and the upper potion and coupled to root ends of each of the first and second cantilevered energy-dissipation fingers.

17. The child restraint of claim 16, wherein the panel further includes a middle portion arranged to lie between the upper and lower portions, the middle portion includes a first side strip arranged to interconnect the upper and lower portions and a second side strip arranged to interconnect the upper and lower portions and lie in laterally spaced-apart relation to the first and second side strips to locate the first, second, third, and fourth cantilevered energy-dissipation fingers therebetween.

18. The child restraint of claim 17, wherein the first side strip and the first and third cantilevered energy-dissipation fingers cooperate to define a vertical first side slot located therebetween and arranged to communicate with the first horizontal slot, the second side strip and the second and fourth cantilevered energy-dissipation strips cooperate to define a vertical second side slot located therebetween and communicate with the second horizontal slot, and the first, second, third, and fourth cantilevered energy-dissipation fingers cooperate to define therebetween a vertical center slot that is arranged to lie between the vertical first and second side slots and communicate with each of the horizontal first and second slots.

19. A child restraint comprising

a juvenile vehicle seat including a seat bottom and a seat back, the seat back including a panel, and

an energy-dissipation system including first, second, third, and fourth energy-dissipation fingers coupled to the panel and arranged to flex independently of one another when exposed to an external impact force, the first cantilevered energy-dissipation finger is arranged to extend upwardly away from the base, the second cantilevered energy-dissipation finger is arranged to lie in laterally spaced-apart, side-by-side relation to the first cantilevered energy-dissipation finger, the fourth cantilevered energy-dissipation finger is arranged to extend downwardly toward the first cantilevered energy-dissipation finger to form a first horizontal slot therebetween, and the third cantilevered energy-dissipation finger is arranged to extend downwardly toward the second cantilevered energy-dissipation finger to form a second horizontal slot therebetween and to lie in laterally spaced-apart, side-by-side relation to the fourth cantilevered energy-dissipation finger,

wherein the panel and the first, second, third, and fourth cantilevered energy-dissipation fingers cooperate to define a monolithic component child restraint of claim 13,

wherein the panel further includes a first side strip and a second side strip arranged to lie in laterally spaced-apart relation to the first side strip to locate the first, second, third, and fourth cantilevered energy-dissipation fingers therebetween, the first side strip and laterally outwardly facing outer side edges of each of the first and third cantilevered energy-dissipation fingers cooperate to define a vertical first side slot therebetween, laterally inwardly facing inner side edges of each of the first, second, third, and fourth cantilevered energy-dissipation fingers cooperate to define a vertical center slot therebetween, and the second side strip and laterally outwardly facing outer side edges of each of the second and fourth cantilevered energy-dissipation fingers cooperate to define a vertical second side slot located in laterally spaced-apart relation to the vertical first side slot to locate the vertical center slot therebetween.

20. The child restraint of claim 19, wherein the panel is formed to cause the horizontal first slot to interconnect and communicate with each of the vertical first side slot and the vertical center slot and to cause the horizontal second slot to interconnect and communicate with each of the vertical center slot and the vertical second side slot.

21. A child restraint comprising

a juvenile vehicle seat including a seat bottom and a seat back, the seat back including a panel, and

an energy-dissipation system including first, second, third, and fourth energy-dissipation fingers coupled to the panel and arranged to flex independently of one another when exposed to an external impact force, the first cantilevered energy-dissipation finger is arranged to extend upwardly away from the base, the second cantilevered energy-dissipation finger is arranged to lie in laterally spaced-apart, side-by-side relation to the first cantilevered energy-dissipation finger, the fourth cantilevered energy-dissipation finger is arranged to extend downwardly toward the first cantilevered energy-dissipation finger to form a first horizontal slot therebetween, and the third cantilevered energy-dissipation finger is arranged to extend downwardly toward the second cantilevered energy-dissipation finger to form a second horizontal slot therebetween and to lie in laterally spaced-apart, side-by-side relation to the fourth cantilevered energy-dissipation finger,

wherein the panel comprises a sheet and a honeycomb-shaped sheet-rigidifier strip coupled to a rearwardly facing surface of the sheet to extend away from the seat bottom, each of the first, second, third, and fourth cantilevered energy-dissipation fingers is cantilevered to the sheet, and the panel also includes four partial honeycomb-shaped finger-rigidifier strips each of which is coupled to a rearwardly facing surface of one of the cantilevered energy-dissipation fingers to extend away from the seat bottom.

22. The child restraint of claim 21, wherein the honeycomb-shaped sheet-rigidifier strip and the partial honeycomb-shaped finger-rigidifier strips cooperate to from a single continuous honeycomb pattern.

23. The child restraint of claim 21, wherein the panel and the first, second, third, and fourth cantilevered energy-dissipation fingers cooperate to define a monolithic component.