Stock level indication apparatus and method

• US 10,049,341 B2
• Filed: 05/16/2017
• Issued: 08/14/2018
• Est. Priority Date: 05/16/2016
• Status: Active Grant

• Current Assignee: Walmart Apollo, LLC (WalMart Inc.)
• Original Assignee: Walmart Apollo, LLC (WalMart Inc.)
• Inventors: Jones, Nicholaus A., Taylor, Robert J., Vasgaard, Aaron J., Jones, Matthew A.
• Primary Examiner(s): Mahone, Kristie A
• Application Number:
  US15/596,064
• Publication Number:
  US 20170330140A1
• Time in Patent Office: 455 Days
• CPC Class Codes: G01F 1/34 by measuring pressure or differential pressure
• CPC Class Codes: G01F 23/14 by measurement of pressure
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/15117 Radio link, wireless
• CPC Class Codes: G05B 23/0216 Human interface functionality, e.g. monitoring system providing help to the user in the selection of tests or in its configuration
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

In some embodiments, systems, apparatuses, and methods are provided herein useful to provide an indication of a stock level of a product support member. Compressed air is directed through a plurality of bores extending through the product support member. A sensor reading of the compressed air can be utilized to determine whether there are products stocked on the product support member due to the products blocking one or more of the bores.

Claims

1. A fullness level indication assembly for a retail product storage structure, the stock level indication assembly comprising:

a product support structure having upper and lower surfaces and configured to support products on the upper surface thereof;

an array of bores extending through the product support structure between the upper and lower surfaces thereof, the products stocked on the upper surface of the product support structure blocking one or more of the bores;

an air compressor configured to output compressed air therefrom;

a conduit having an inlet coupled to the air compressor and outlets disposed adjacent to the lower surface of the product support structure such that the compressed air flows through all unblocked bores in the array;

a sensor coupled to the conduit and configured to obtain a reading of the compressed air within the conduit therefrom;

a control circuit configured to receive the reading from the sensor and determine a product support structure fullness level based on the reading.

2. The stock level indication assembly of claim 1, wherein the sensor comprises one of a pressure sensor or a flow rate sensor.

3. The stock level indication assembly of claim 1, wherein the array of bores includes a plurality of rows and a plurality of columns.

4. The stock level indication assembly of claim 1, further comprising a shelving unit having a base portion and an upstanding wall portion, and wherein the product support structure comprises a shelf mounted to the upstanding wall portion of the shelving unit.

5. The stock level indication assembly of claim 4, wherein the air compressor is disposed within the base portion of the shelving unit and the conduit extends from the air compressor within the base portion, along the upstanding wall portion, and to the outlets thereof disposed adjacent to the lower surface of the product support structure.

6. The stock level indication assembly of claim 4, wherein the shelving unit comprises a plurality of shelving units with the air compressor providing compressed air to each of the plurality of shelving units, and the conduit further includes connectors between the plurality of shelving units.

7. The stock level indication assembly of claim 4, wherein the shelf is inclined with respect to horizontal, such that the compressed air aids in moving the products stocked on the shelf forwardly.

8. The stock level indication assembly of claim 1, wherein the conduit outlets are incorporated into one or more outlet lines extending along and adjacent to the lower surface of the product support structure.

9. The stock level indication assembly of claim 8, wherein the one or more outlet lines comprise a plurality of outlet lines, and the sensor comprises a plurality of sensors with each outlet line having an associated sensor.

10. The stock level indication assembly of claim 8, wherein the product support structure includes a front edge, and the one or more outlet lines comprise a front outlet line extending along the lower surface of the product support structure adjacent to the front edge thereof such that the control circuit can determine whether the products disposed on the product support structure are facing.

11. The stock level indication assembly of claim 10, wherein the product support structure further includes a rear edge, and the one or more outlet lines further comprise a rear outlet line extending along the lower surface of the product support structure adjacent to the rear edge thereof and a middle outlet line extending along the lower surface of the product support structure intermediate of the front and rear outlet lines.

12. The stock level indication assembly of claim 8, wherein the product support structure includes front and rear edges, and the one or more outlet lines comprise one or more outlet lines extending along the lower surface of the product support structure between the front and rear edges thereof such that the control circuit can determine a facing fullness level.

13. The stock level indication assembly of claim 1, wherein the bores are arranged at locations of the products support structure independent of dimensions of products intended to be placed thereon.

14. The stock level indication assembly of claim 1, wherein the control circuit is configured to determine a number of products on the product support structure by being calibrated with a baseline reading where there are no products on the product support structure and a full reading where the product support structure is fully stocked to determine a fullness level projection and comparing the reading to the fullness level projection.

15. A method for determining a fullness level for a retail product storage structure, the method comprising:

supplying compressed air with an air compressor through a conduit to an array of bores extending through a product support structure, such that products stocked on the product support structure block one or more of the bores;

determining a reading of the compressed air within the conduit with a sensor;

receiving the reading at a control circuit;

determining a fullness level of the product support structure with the control circuit based on the reading.

16. The method of claim 15, wherein determining the reading of the compressed air with the sensor comprises determining one of a flow rate reading or a pressure reading with the sensor.

17. The method of claim 15, wherein supplying the compressed air through the conduit to the array of bores further comprises supplying the compressed air through one or more outlet lines extending along and adjacent to a lower surface of the product support structure.

18. The method of claim 17, wherein the one or more outlet lines comprises a plurality of outlet lines and determining the reading of the compressed air within the conduit with the sensor comprises determining a reading for each of the plurality of outlet lines with a plurality of sensors.

19. The method of claim 17, wherein the one or more outlet lines comprise a front outlet line extending along the lower surface of the product support surface adjacent to a front edge thereof, and determining the fullness level of the product support structure comprises determining whether there are facing products on the product support structure.

20. The method of claim 19, wherein the one or more outlet lines further comprise a rear outlet line and a middle outlet line, the rear outlet line extending along the lower surface of the product support structure adjacent to a rear edge thereof and the middle outlet line extending along the lower surface of the product support structure intermediate of the front and rear outlet lines, and determining the fullness level comprises determining a fullness level at front, middle, and rear portions of the product support structure.

21. The method of claim 17, wherein the one or more outlet lines comprises one or more outlet lines extending along the lower surface of the product support structure between front and rear edges thereof, and determining the fullness level comprises determining a facing fullness level.

22. The method of claim 15, further comprising calibrating the control circuit by determining a baseline reading with no products on the product support surface and a full reading with a full stock of products on the product support surface to determine a fullness level projection, and wherein determining the fullness level comprises determining a percentage of product support structure fullness by comparison of the reading to the fullness level projection.