High voltage high frequency transformer

• US 10,050,533 B2
• Filed: 07/26/2016
• Issued: 08/14/2018
• Est. Priority Date: 07/26/2016
• Status: Active Grant

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Raytheon Company (Rtx Corporation)
• Inventors: Jacobson, Boris S.
• Primary Examiner(s): Torres-Rivera, Alex
• Application Number:
  US15/219,674
• Publication Number:
  US 20180034372A1
• Time in Patent Office: 749 Days
• Field of Search: 363 15- 28
• CPC Class Codes: H01F 2027/408 Association with diode or rectifier
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 27/288 Shielding
• CPC Class Codes: H01F 27/36 Electric or magnetic shields or screens movable for varying inductance H01F21/10
• CPC Class Codes: H01F 27/363 made of electrically conductive material
• CPC Class Codes: H01F 27/40 Structural association with built-in electric component, e.g. fuse
• CPC Class Codes: H01F 27/402 Association of measuring or protective means
• CPC Class Codes: H01F 30/10 Single-phase transformers H01F30/16 takes precedence
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/24 by static converters
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac

Abstract

A transformer includes: a core having a central arm and first and second outer arms on opposite sides of the of the central arm; a primary winding surrounding the central arm; a secondary winding surrounding the central arm; a primary winding shield surrounding the primary winding including a center tap connection connected to an output power connection; and a secondary winding shield surrounding the secondary winding including a center tap connection connected to an output power connection is disclosed. The transformer also includes a DC-to-AC converter connected to the primary winding that includes a primary bias power supply, a primary conversion element and a primary controller, an AC-to-DC converter connected to the secondary winding, a sensor connected to an output of the AC-to-DC converter and a secondary bias power supply that receives power from the secondary winding shield.

Claims

1. A transformer comprising:

a core having a central arm and first and second outer arms on opposite sides of the central arm;

a primary winding surrounding the central arm;

a secondary winding surrounding the central arm;

a primary winding shield surrounding the primary winding including a center tap connection connected to an output power connection;

a secondary winding shield surrounding the secondary winding including a second center tap connection connected to a second output power connection;

a DC-to-AC converter connected to the primary winding that includes a primary bias power supply, a primary conversion element and a primary controller;

an AC-to-DC converter connected to the secondary winding;

a sensor connected to an output of the AC-to-DC converter;

a secondary bias power supply, wherein the secondary bias power supply is electrically connected to the secondary winding shield and the sensor, the secondary bias power supply, in operation, receives power from the secondary winding shield and provides power to the sensor; and

a voltage regulator connected to the primary winding shield;

wherein the primary bias power supply provides power to the primary controller in a first operational mode and the voltage regulator provides power to the controller in a second operational mode;

a bias diode connected between an output of the primary bias power supply and the controller; and

a regulator diode connected between an output of the voltage regulator and the controller;

wherein the transformer operates in the first operational mode when an output voltage of the primary bias power supply exceeds an output voltage of the voltage regulator.

2. The transformer of claim 1, wherein the sensor is a voltage sensor.

3. The transformer of claim 2, wherein the sensor is connected to the primary controller.

4. The transformer of claim 1, wherein the transformer operates in the second operational mode when the output voltage of the voltage regulator is such that the bias diode is reverse biased.

5. The transformer of claim 4, wherein the primary bias power supply is a linear regulator.

6. The transformer of claim 4, wherein the sensor is a voltage sensor and is connected to the primary controller.

7. A method of forming a transformer, the method comprising:

providing core having a central arm and first and second outer arms on opposite sides of the central arm;

forming a primary winding around the central arm;

forming a secondary winding around the central arm;

disposing the primary winding in a primary winding shield;

disposing the secondary winding in a secondary winding shield;

connecting a DC-to-AC converter to the primary winding, the DC-to-AC converting including a primary bias power supply, a primary conversion element and a primary controller;

connecting an AC-to-DC converter to the secondary winding;

connecting a sensor to an output of the AC-to-DC converter;

connecting a secondary bias power supply to the secondary winding shield and the sensor such that the secondary bias power supply, in operation, receives power from the secondary winding shield and provides power to the sensor;

connecting a voltage regulator to the primary winding shield such that the primary bias power supply provides power to the primary controller in a first operational mode and the voltage regulator provides power the controller in a second operational mode,

wherein connecting the voltage regulator includes connecting a regulator diode between an output of the voltage regulator and the controller; and

connecting a primary bias diode between an output of the primary bias power supply and the controller;

wherein the transformer operates in the first operational mode when an output voltage of the primary bias power supply exceeds an output voltage of the voltage regulator and the transformer operates in the second operational mode when the output voltage of the voltage regulator is such that the primary bias diode is reverse biased.

8. The method of claim 7, wherein the sensor is a voltage sensor.

9. The method of claim 8, wherein sensor is connected to the primary controller.

10. The method of claim 7, wherein primary bias power supply is a linear regulator.

11. The method of claim 7, further including connecting a second center tap connection of the secondary winding shield to a second output power connection.

12. The method of claim 11, further including connecting a first center tap connection of the primary winding shield to a first input power connection.

13. A method of operating a transformer, the transformer including a primary winding surrounded by a primary winding shield and connected to a DC-to-AC converter including a controller and a primary bias power supply and a voltage regulator connected to the primary shield, the method comprising:

providing power to the controller with the primary bias power supply in a first operational mode; and

providing power to the controller with the voltage regulator in a second operation mode;

wherein a regulator diode is connected between an output of the voltage regulator and the controller and a bias diode is connected between an output of the primary bias power supply and the controller, wherein;

providing power to the controller with the primary bias power supply includes providing power to the controller with the primary bias power supply while an output voltage of the primary bias power supply exceeds an output voltage of the voltage regulator.

14. The method of claim 13, wherein providing power to the controller with the voltage regulator in a second operation mode includes providing power to the controller with the voltage regulator when an output voltage of the voltage regulator is such that the primary bias diode is reverse biased.