Roll-pitch-roll surgical tool

• US 10,052,155 B2
• Filed: 10/05/2015
• Issued: 08/21/2018
• Est. Priority Date: 07/27/2000
• Status: Expired due to Fees

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Morley, Tracey A., Wallace, Daniel T.
• Primary Examiner(s): Fox, John
• Application Number:
  US14/874,614
• Publication Number:
  US 20160022366A1
• Time in Patent Office: 1,051 Days
• Field of Search: 901 29
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: Y10T 74/20305 Robotic arm
• CPC Class Codes: Y10T 74/20335 Wrist
• CPC Class Codes: Y10T 74/2036 Pair of power elements

Abstract

A robotic surgical tool includes an elongate shaft having a working end and a shaft axis, and a pair of linking arms each having a proximal end and a distal end. The proximal end is pivotally mounted on the working end of the shaft to rotate around a first pitch axis to produce rotation in first pitch. A wrist member has a proximal portion pivotally connected to the distal end of the linking arm to rotate around a second pitch axis to produce rotation in second pitch. An end effector is pivotally mounted on a distal portion of the wrist member to rotate around a wrist axis of the wrist member to produce rotation in distal roll. The wrist axis extends between the proximal portion and the distal portion of the wrist member. The elongate shaft is rotatable around the shaft axis to produce rotation in proximal roll. At about 90° pitch, the wrist axis is generally perpendicular to the shaft axis. The proximal roll around the shaft axis and the distal roll around the wrist axis do not overlap. The use of the linking arms allows the end effector to be bent back beyond 90° pitch. The ability to operate the end effector at about 90° pitch and to bend back the end effector renders the wrist mechanism more versatile and adaptable to accessing hard to reach locations, particularly with small entry points such as those involving spinal, neural, or rectal surgical sites.

Claims

1. An apparatus comprising:

an elongate shaft comprising a proximal end and a working end having a pivotal connection;

a wrist member comprising a first end portion, a second end portion having a pivotal connection, and a wrist axis extending through the first end portion;

a first pair of distal roll pulleys coaxially positioned on the pivotal connection of the elongate shaft;

a second pair of distal roll pulleys coaxially positioned on the pivotal connection of the wrist member;

an end effector coupled to the first end portion of the wrist member; and

at least one linking arm coupling the working end of the elongate shaft to the second end portion of the wrist member, the at least one linking arm pivotable relative to the working end of the elongate shaft about a proximal pitch axis, the at least one linking arm further pivotable relative to the second end portion of the wrist member about a distal pitch axis, each of the at least one linking arm comprising a first end coaxially positioned on the pivotal connection of the elongate shaft and a second end coaxially positioned on the pivotal connection of the wrist member;

a support base for the end effector mounted on the first end portion of the wrist member, the support base rotatable relative to the first end portion of the wrist member to cause rotation of the end effector about the wrist axis, the support base comprising a first central extension; and

elongate elements anchored to a tangent surface of the first central extension, the elongate elements riding over the first and second pairs of distal roll pulleys to extend through the elongate shaft to the proximal end.

2. The apparatus of claim 1, the at least one linking arm comprising a pair of linking arms.

3. The apparatus of claim 1, further comprising a first pair of pitch pulleys coaxially positioned on the pivotal connection of the elongate shaft, and a second pair of pitch pulleys coaxially positioned on the pivotal connection of the wrist member.

4. The apparatus of claim 1, the elongate elements being connected to form a single cable.

5. The apparatus of claim 1, the support base comprising a clevis, the end effector comprising first and second parts pivotally mounted on the clevis, at least one of the first and second parts being rotatable relative to the clevis about an axis perpendicular to the wrist axis.

6. The apparatus of claim 5, at least one of the first and second parts comprising a pulley portion, the working end of the elongate shaft further comprising a second central extension, the apparatus further comprising at least one activation cable extending from the proximal end of the elongate shaft through the first and second central extensions to the pulley portion of said at least one of the first and second parts.

7. The apparatus of claim 1, the working end being rotatable with the elongate shaft around a shaft axis extending from the working end to the proximal end of the elongate shaft.