Retrofitted neural injection system and related methods

• US 10,052,453 B2
• Filed: 02/24/2014
• Issued: 08/21/2018
• Est. Priority Date: 06/13/2007
• Status: Active Grant

• Current Assignee: Custom Medical Applications
• Original Assignee: Custom Medical Applications
• Inventors: Racz, Nicholas Sandor
• Primary Examiner(s): Mendez, Manuel
• Application Number:
  US14/188,110
• Publication Number:
  US 20140165357A1
• Time in Patent Office: 1,639 Days
• Field of Search: 604272, 604264, 604506, 604500, 604162, 604171, 6041641, 264259, 264512
• CPC Class Codes: A61B 17/3401 Puncturing needles for the peridural or subarachnoid space or the plexus, e.g. for anaesthesia local anaesthesia A61M19/00
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 5/3291 Shafts with additional lateral openings
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

Various embodiments may include methods of manufacture of a retrofitted neural injection system. Various embodiments may include acquiring an injection needle comprising a hollow cannula with an open distal end. Then, forming at least one side port in the hollow cannula proximate to the distal end. Then, sealing the open distal end of the hollow cannula with a biocompatible sealant so as to eliminate fluid communication between an inside and an outside of the hollow cannula via the distal end. In some embodiments, the biocompatible sealant may be comprised of a thermosetting material. In some embodiments, the biocompatible sealant may be comprised of a cured epoxy resin. In some embodiments, the biocompatible sealant may be comprised of an aliphatic polymer. In some embodiments, the biocompatible sealant may be comprised of a polyfluorocarbon.

Claims

1. A method of retrofitting a needle comprising:

acquiring an injection needle comprising a hollow cannula with an open distal end, the hollow cannula being devoid of other structure within the hollow cannula, the open distal end exhibiting a bevel having a distalmost sharp end and a proximal heel end;

forming only one single side port in a sidewall of the hollow cannula proximate to the distal end so as to permit fluid communication between an inside and an outside of the hollow cannula via the one single side port, the remainder of the sidewall of the hollow cannula comprising an imperforate structure;

positioning the one single side port on a side of the needle that is radially aligned with the proximal heel end to enable a user to directionally inject a fluid therapy from only the one single side port;

disposing a mass of sealant within the hollow cannula while the hollow cannula is devoid of other structure to entirely eliminate fluid from exiting the hollow cannula via the distal end while still enabling fluid communication between the inside and the outside of the hollow cannula via the one single side port;

positioning the mass of sealant such that the mass of sealant does not hinder penetrating or leading operations of the distal end of the hollow cannula while not encumbering or blocking the one single side port;

solidifying the mass of sealant within the hollow cannula to form a solid mass of sealant; and

configuring the retrofitted needle with the mass of sealant disposed in the hollow cannula to ablate target tissue in a subject.

2. The method of claim 1, wherein disposing the mass of sealant within the hollow cannula comprises plugging a beveled open distal end hollow cannula.

3. The method of claim 1, further comprising selecting the mass of sealant to comprise a biocompatible material.

4. The method of claim 3, further comprising selecting the biocompatible material to comprise a thermosetting polymer.

5. A retrofitted needle produced by the method of claim 1.

6. The method of claim 3, further comprising selecting the biocompatible material to comprise at least one of an aliphatic polymer or a polyfluorocarbon.

7. The method of claim 1, further comprising forcibly bending the hollow cannula to impart a rigid bend proximate to the sealed distal end and the one single side port.

8. The method of claim 1, wherein configuring the retrofitted needle to ablate target tissue comprises:

coupling a wire through the retrofitted needle to a stimulation probe; and

insulating a portion of the hollow cannula of the retrofitted injection needle to electrically insulate the portion of the hollow cannula.

9. A method of forming a needle comprising:

defining one single side port in an at least partially hollow cannula of an injection needle to enable fluid communication between an inside and an outside of the at least partially hollow cannula through the one single side port;

aligning the one single side port about a diameter of the at least partially hollow cannula with a heel of a beveled tip of the at least partially hollow cannula; and

disposing a mass of sealant in the at least partially hollow cannula between the one single side port and an open distal end to block fluid communication between the one single side port and the open distal end while still enabling fluid communication between the inside and the outside of the at least partially hollow cannula via the one single side port.

10. The method of claim 9, wherein disposing the mass of sealant comprises placing a flowable mass of sealant into the at least partially hollow cannula.

11. The method of claim 9, further comprising selecting the mass of sealant to comprise a flexible material.

12. A retrofitted needle as produced by the method of claim 9.

13. The method of claim 9, further comprising:

coupling a wire extending through the retrofitted needle to a stimulation probe;

insulating a portion of the at least partially hollow cannula of the retrofitted injection needle to electrically insulate the portion of the at least partially hollow cannula; and

configuring the retrofitted needle to ablate target tissue.

14. The method of claim 9, further comprising shaping the mass of sealant to entirely block fluid from traveling from the open distal end to the one single side port.

15. A method of forming a needle comprising:

defining one single side port in an at least partially hollow cannula of an injection needle to enable fluid communication between an inside and an outside of the at least partially hollow cannula through the one single side port;

disposing a flowable mass of material in the at least partially hollow cannula between the one single side port and an open distal end to at least partially prohibit fluid communication between the one single side port and the open distal end;

at least partially solidifying the flowable mass of sealant.

16. The method of claim 15, further comprising shaping the flowable mass of material to entirely block fluid communication between the one single side port and the open distal end while still enabling fluid communication between the inside and the outside of the at least partially hollow cannula via the one single side port.

17. The method of claim 15, further comprising shaping the flowable mass of material to entirely block fluid from traveling from the open distal end to the one single side port while still enabling fluid communication between the inside and the outside of the at least partially hollow cannula via the one single side port.

18. The method of claim 15, further comprising shaping the mass of material to entirely fill the open distal end in a radial direction.

19. The method of claim 15, further comprising shaping the mass of material to entirely occlude fluid from flowing into the at least partially hollow cannula through the open distal end.

20. A retrofitted needle formed by the method of claim 15.