Interlocking object construction units

• US 10,052,858 B2
• Filed: 03/12/2015
• Issued: 08/21/2018
• Est. Priority Date: 03/12/2014
• Status: Active Grant

• Current Assignee: Edo Segal
• Original Assignee: Edo Segal
• Inventors: Segal, Edo
• Primary Examiner(s): Welch, David T
• Application Number:
  US14/656,597
• Publication Number:
  US 20150261910A1
• Time in Patent Office: 1,258 Days
• Field of Search: 428 33
• CPC Class Codes: B23P 19/04 for assembling or disassembling parts
• CPC Class Codes: B25J 9/1687 Assembly, peg and hole, palletising, straight line, weaving pattern movement
• CPC Class Codes: B29C 65/4835 Heat curing adhesives
• CPC Class Codes: B29C 65/485 Multi-component adhesives, i.e. chemically curing as a result of the mixing of said multi-components
• CPC Class Codes: B29C 65/56 using mechanical means or mechanical connections, e.g. form-fits
• CPC Class Codes: B29C 65/58 Snap connection
• CPC Class Codes: B32B 37/0046 characterised by constructional aspects of the apparatus
• CPC Class Codes: B32B 37/12 characterised by using adhesives
• CPC Class Codes: B32B 37/1207 Heat-activated adhesive B32B37/04 takes precedence
• CPC Class Codes: B32B 37/18 involving the assembly of discrete sheets or panels only
• CPC Class Codes: B32B 38/0008 Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation heat treatment B32B38/0036
• CPC Class Codes: B32B 38/18 Handling of layers or the laminate
• CPC Class Codes: B32B 39/00 Layout of apparatus or plants, e.g. modular laminating systems
• CPC Class Codes: B32B 41/00 Arrangements for controlling or monitoring lamination processes; Safety arrangements
• CPC Class Codes: B65D 25/52 Devices for discharging successive articles or portions of contents
• CPC Class Codes: G05B 19/4099 Surface or curve machining, making 3D objects, e.g. desktop manufacturing
• CPC Class Codes: G05B 2219/31044 Assembly of modular products, variant configurability
• CPC Class Codes: G05B 2219/40033 Assembly, microassembly
• CPC Class Codes: G06F 30/13 Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads
• CPC Class Codes: G06F 30/17 Mechanical parametric or variational design
• CPC Class Codes: Y02P 90/02 : Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present apparatus relates to a standardized assembly unit for building objects by utilizing connection elements that mechanically attach together permanently. By utilizing particular surface features and characteristics, such as compressive tabs and interlocking structures, the interlocking units described herein are able to impart structural stability to various objects without the need to provide overlapping layers of material or fasteners. More specifically, utilizing only mechanical linkages and connectors, a collection of interlocking units are utilized to assemble complex objects having high strength, durability and permanence.

Claims

1. An interlocking assembly object, comprising:

a top portion, a bottom portion and side portions, wherein the top portion includes at least one vertical securing tab, the bottom portion includes at least one vertical receiving socket, at least one of the side portions includes a horizontal receiver, at least one other side portion is configured with a horizontal securing tab, and at least one side portion including at least one horizontal flange receiving socket in communication with the at least one vertical receiving socket;

wherein the vertical securing tab further includes a flexible flange having at least one dimension greater than a dimension of the vertical receiving socket so as to be deformed during insertion into a vertical receiving socket of a second interlocking assembly object and returning to its original configuration within a horizontal flange receiving socket of the second interlocking assembly object after insertion into the vertical receiving socket of the second interlocking assembly object;

wherein at least one of the side portions includes a channel disposed therein, the channel having an interior portion that is wider than a mouth of the channel, and wherein the channel is in communication with the top surface of the interlocking assembly object, and has a length that is less than the length of the at least one side portion in which it is disposed such that the channel is not in communication with the bottom surface of the interlocking assembly object; and

wherein the horizontal securing tab has an attached portion in communication with the at least one side portion, and an end portion, the attached portion having a width smaller than the mouth of the channel and the end portion having a width larger than the mouth of the channel, and smaller than the width of the interior portion of the channel, wherein the horizontal securing tab has a length that is not more than the length of the channel.

2. The interlocking assembly object of claim 1,

wherein the vertical securing tab is configured with a material shaft having a first end connected to the top portion and a second end connected to a material flange having a cross-section greater than the cross section of the material shaft.

3. The interlocking assembly object of claim 2,

wherein the vertical receiving socket is further configured with an arresting lip configured to prevent the removal of the material flange upon insertion into the vertical receiving socket.

4. The interlocking assembly object of claim 2,

wherein the material flange is compressible when subject to external pressure.

5. The interlocking assembly object of claim 1, wherein the top portion of the interlocking object is configured with at least four vertical securing tabs, and the bottom portion is configured with at least four vertical receiving sockets.

6. The interlocking assembly object of claim 1,

wherein the at least one of the vertical securing tab, the vertical receiving socket, the horizontal receiver and the horizontal securing tab is configured with at least one of a data connection and/or an electrical connection.

7. The interlocking assembly object of claim 5,

wherein the interlocking assembly object further includes electrical and data connections.

8. The interlocking assembly object of claim 5,

wherein the interlocking assembly object further includes an addressable electronic component.

9. The interlocking assembly object of claim 1,

wherein the at least one side of the interlocking object is coated with an activated adhesive.

10. The interlocking assembly object of claim 9,

wherein the activated adhesive is activated through the application of water onto the surface.

11. The interlocking assembly object of claim 9,

wherein the activated adhesive is activated through the application of electromagnetic energy onto the surface of the interlocking assembly object.

12. The interlocking assembly object of claim 9,

wherein the activated adhesive is one portion of a binary adhesive formula that is activated upon contact with a complementary compound.