Flush-mounted door handle for vehicles

• US 10,053,893 B1
• Filed: 03/28/2018
• Issued: 08/21/2018
• Est. Priority Date: 06/29/2012
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Patel, Rajesh K., Papanikolaou, Kosta
• Primary Examiner(s): Pham, Quang D
• Application Number:
  US15/938,372
• Publication Number:
  US 20180216371A1
• Time in Patent Office: 146 Days
• CPC Class Codes: E05B 81/76 Detection of handle operation; Detection of a user approaching a handle; Electrical switching actions performed by door handles
• CPC Class Codes: E05B 81/77 comprising sensors detecting the presence of the hand of a user
• CPC Class Codes: E05B 81/78 as part of a hands-free locking or unlocking operation
• CPC Class Codes: E05B 85/10 Handles
• CPC Class Codes: Y10T 292/1082 Motor

Abstract

An electronic door latch includes a sensor mounted inside of an outer surface of the door. The sensor may be a proximity sensor, a touch sensor or other suitable sensor configured to determine if a user'"'"'s hand is present. The door latch release system further includes a powered latch that selectively retains the door latch in a closed position. The system may include a handle formed by a flange or other structure extending across a portion of a recess or pocket in the door. The system may include a receiver that utilizes a signal from a security transmitter (e.g. keyless entry fob).

Claims

1. A flush handle system for a vehicle, comprising:

a vehicle door defining inner and outer sides, the outer side having an outwardly facing flat outer surface, the outwardly facing flat outer surface defining an edge that extends around an opening in the outwardly facing flat outer surface;

a pocket formed in the vehicle door, wherein the pocket is connected to the opening;

an integrally formed handle that is immovable relative to the outer side of the vehicle door and extends over a portion of the pocket, the integrally formed handle including a vertical rear edge overlying the pocket whereby a user can insert fingers through the opening into the pocket and pull outwardly to open the vehicle door without moving the handle portion relative to the vehicle door;

an antenna to detect a specific key fob of the user when the user is within a predefined distance of the vehicle to authenticate the user to move a powered latch into an unlocked state in response to determining that the user has the specific key fob;

an unlatch sensor mounted to the vehicle door and to generate a predefined signal in response to detecting a hand of the user in the pocket at a predefined range of the unlatch sensor, wherein the unlatch sensor is selected from the group consisting of proximity sensors and touch sensors;

a proximity lock sensor comprising a touch surface to allow the user to unlock the vehicle door using a specific key fob detected by the antenna by touching the touch surface;

the powered latch defining locked and unlocked states and latched and unlatched configurations, wherein the powered latch retains the vehicle door in a closed position when the powered latch is in the latched configuration, and permits opening of the door when the powered latch is in the unlatched configuration; and

wherein the powered latch unlatches by shifting from the latched configuration to the unlatched configuration in response to the unlatch sensor generating the predefined signal and if the powered latch is in the unlocked state;

wherein the powered latch shifts from the unlocked state to the locked state in response to an actuation of the proximity lock sensor when the vehicle door is closed; and

wherein the locked and unlocked states of the powered latch correspond to manual door locks.

2. The flush handle system of claim 1, wherein:

the handle does not protrude outwardly beyond the flat outer surface of the outer side of the door.

3. The flush handle system of claim 1, wherein:

the unlatch sensor is located on a backside of the handle and extends along a majority of the handle adjacent the vertical rear edge.

4. The flush handle system of claim 1, wherein:

the door includes a window and an upright door pillar extending along a rear edge of the window, the upright door pillar including an inner frame structure and an outer structure that is spaced apart from the inner frame structure to define an interior space, the outer structure having an edge extending around an opening through the outer structure; and

wherein the antenna, the unlatch sensor, and the proximity lock sensor are disposed in a module housing secured to the inner frame structure, wherein the module housing includes an outer portion disposed in the opening of the outer structure.

5. The flush handle system of claim 4, wherein:

the housing includes an outer layer having a smooth, planar outer surface that is coplanar with an outer surface of the outer structure adjacent the opening.

6. The flush handle system of claim 5, wherein:

the housing includes an inner sidewall that is spaced apart from the outer layer to form an interior space;

the antenna comprises a layer disposed in the interior space on an inner side of the outer layer of the housing; and

the unlatch sensor is disposed in the interior space on the inner sidewall of the housing.

7. The flush handle system of claim 5, wherein:

The housing is disposed on the handle and extends over a portion of the pocket.

8. The flush handle system of claim 1, including:

a touchpad including a plurality of discrete touch sensors that permit user input of an authorization code; and

an LED on the door configured to provide a first color light if a recognized authorization code has been entered, and to provide a different second color light if an incorrect authorization code has been entered.

9. The flush handle system of claim 8, including:

a lock symbol that lights up when the vehicle door is locked.

10. A flush handle system for a vehicle, comprising:

a vehicle door defining inner and outer sides, the outer side having a flat outer surface;

a handle comprising an opening in the flat outer surface that leads to a pocket formed in the vehicle door and including a fixed non-movable flange extending over a portion of the pocket whereby a user can insert fingers into the pocket and pull outwardly on the flange to open the vehicle door without moving the flange relative to the vehicle door, wherein said flange has a flat outer surface that is coplanar with the flat outer surface of the vehicle door and a vertical edge extending over a portion of the pocket;

an unlatch sensor mounted to the flange on an inner side thereof facing the pocket to generate a predefined signal in response to detecting a hand of the user in the pocket at a predefined range of the unlatch sensor, wherein the unlatch sensor is selected from the group consisting of proximity sensors and touch sensors;

a proximity lock sensor mounted on an outer side of the flange, the proximity lock sensor selected from the group consisting of proximity sensors and touch sensors and to allow the user to lock the vehicle door by moving the user'"'"'s hand into a predetermined range of the proximity lock sensor;

a powered latch defining locked and unlocked states and latched and unlatched configurations, wherein the powered latch retains the vehicle door in a closed position when the powered latch is in the latched configuration, and permits opening of the vehicle door when the powered latch is in the unlatched configuration; and

a low frequency (LF) antenna to detect a specific key fob of the user when the use is within a predefined distance of the vehicle to authenticate the user to move the powered latch into the unlocked state in response to determining that the user has the specific key fob;

wherein the powered latch unlatches by shifting from the latched configuration to the unlatched configuration in response to the unlatch sensor generating the predefined signal and if the powered latch is in the unlocked state;

wherein the powered latch shifts from the unlocked state to the locked state in response to actuation of the proximity lock sensor when the vehicle door is closed; and

wherein the locked and unlocked states of the powered latch correspond to manual door locks.

11. The flush handle system of claim 10, wherein:

the door includes a lower portion, a window above the lower portion, and beltline between the window and the lower portion of the door, and wherein the door includes an upright structure extending vertically along a side edge of the window; and

wherein the upright structure includes an outwardly facing outer side surface and an outwardly opening pocket, the upright structure further including a flange extending along at least one side of the pocket, the flange having an inner surface that faces generally opposite the outer side surface to form a handle, wherein the flange is rigidly fixed to the upright structure.

12. The flush handle system of claim 11, wherein:

a surface contour of the outer side surface of the upright structure over the flange is substantially identical to a surface contour of the outer side surface immediately adjacent the flange such that the appearance of the outer side surface of the upright structure over the flange is substantially the same as the appearance of the outer side surface immediately adjacent the flange.

13. The flush handle system of claim 10, including:

a visual indicator adjacent the handle that lights up when at least one of the unlatch sensor and the proximity lock sensor determines that the user has actuated the at least one of the unlatch sensor and the proximity lock sensor.

14. The flush handle system of claim 13, wherein:

the vehicle door includes a thin layer of material having a generally planar portion covering the unlatch sensor.

15. The flush handle system of claim 13, wherein:

the pocket has an oblong shape having a vertical dimension that is substantially greater than a horizontal dimension;

the flange extends horizontally over a portion of the pocket and terminates at an elongated vertically extending distal edge.

16. The flush handle system of claim 15, wherein:

the vertically extending distal edge is substantially linear, and wherein an opposite edge surface of the pocket has a concave curved shape whereby the pocket defines an elongated opening having opposite upper and lower ends.

17. The flush handle system of claim 14, wherein:

the thin layer of material extends over the flange and includes an edge extending along the distal edge of the flange.