Method and apparatus for traversing corners of a floored area with a robotic surface treatment apparatus

• US 10,054,949 B2
• Filed: 07/11/2016
• Issued: 08/21/2018
• Est. Priority Date: 08/31/2012
• Status: Active Grant

• Current Assignee: Vorwerk & Company Interholding Gesellschaft Mit Beschrã¤Nkter Haftung (Vorwerk & Company KG)
• Original Assignee: Neato Robotics, Inc. (Vorwerk & Company KG)
• Inventors: Alexander, Steven Mathew, Hexsel, Bruno Augusto
• Primary Examiner(s): Cheung, Mary D
• Application Number:
  US15/206,925
• Publication Number:
  US 20160320778A1
• Time in Patent Office: 771 Days
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4036 Parts or details of the surface treating tools
• CPC Class Codes: A47L 2201/04 Automatic control of the travelling movement; Automatic obstacle detection
• CPC Class Codes: G05D 1/0219 ensuring the processing of the whole working surface

Abstract

A robotic surface treatment apparatus treats corners of rooms more effectively through intricate guidance of the apparatus through inside and outside corners. In one aspect, contact and/or non-contact sensors provide information to one or more on-board processors on the apparatus to enable selective overriding of obstacle avoidance program code and allow the apparatus to get closer to walls to facilitate treatment. In another aspect, the sensors provide information to the on-board processors to control backup motion of the apparatus to cover previously-missed areas when turning corners. In yet another aspect, the apparatus is shaped to have its treatment mechanism positioned more closely to the front of the apparatus to enable treatment more closely to walls near corners. In one embodiment, the robotic surface treatment apparatus is a robotic vacuum. The vacuum may have its cleaning brush positioned near a flat front portion of the apparatus.

Claims

1. A robotic surface treatment apparatus comprising:

a chassis; and

at least one processor to detect whether the robotic surface treatment apparatus is approaching an outside corner as the robotic surface treatment apparatus traverses along a first wall, by detecting whether the robotic surface treatment apparatus is about to pass an edge of the first wall at the outside corner formed by the edge of the first wall joining the first wall with a further wall extending away from a path of the robotic surface treatment apparatus;

wherein, if the robotic surface treatment apparatus is about to pass the edge of the first wall, the at least one processor;

controls the robotic surface treatment apparatus to be at a distance from the edge of the first wall, wherein the distance enables the robotic surface treatment apparatus to turn the outside corner; and

causes the robotic surface treatment apparatus to pivot toward the edge of the first wall, around the outside corner, and detect the further wall.

2. The robotic surface treatment apparatus as claimed in claim 1, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up by a predetermined amount to treat the swatch before causing the robotic surface treatment apparatus to move forward to follow the further wall.

3. The robotic surface treatment apparatus as claimed in claim 1, wherein the chassis has a D-shape with a substantially flat forward end.

4. The robotic surface treatment apparatus as claimed in claim 3, further comprising a brush extending along a substantial portion of the forward end, toward the forwardmost part of the forward end.

5. The robotic surface treatment apparatus as claimed in claim 1, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up until an edge of the further wall is detected before causing the robotic surface treatment apparatus to move forward to treat the swatch and to follow the further wall.

6. The robotic surface treatment apparatus of claim 1 further comprising:

a laser sensor, mounted on the chassis, for providing laser sensor signals to the processor to detect the first wall, outside corner and further wall.

7. The robotic surface treatment apparatus of claim 6 wherein the processor processes the laser sensor signals to detect a plurality of line segments using line extraction and clustering algorithms.

8. The robotic surface treatment apparatus of claim 7 wherein the processor extracts the plurality of line segments to detect the outside corner by assessing a plurality of angles between the line segments.

9. A processor-implemented method of controlling a robotic surface treatment apparatus, the method comprising:

using at least one processor that detects whether the robotic surface treatment apparatus is approaching an outside corner as the robotic surface treatment apparatus traverses along a first wall, by detecting whether the robotic surface treatment apparatus is about to pass an edge of the first wall at the outside corner formed by the edge of the first wall joining the first wall with a further wall extending away from a path of the robotic surface treatment apparatus;

wherein, if the robotic surface treatment apparatus is about to pass the edge of the first wall, the at least one processor;

controls the robotic surface treatment apparatus to be at a distance from the edge of the first wall, wherein the distance enables the robotic surface treatment apparatus to turn the corner; and

causes the robotic surface treatment apparatus to pivot toward the edge of the first wall, around the outside corner, and detect the further wall.

10. The processor-implemented method as claimed in claim 9, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up by a predetermined amount to treat the swath before causing the robotic surface treatment apparatus to move forward to follow the further wall.

11. The processor-implemented method as claimed in claim 9, wherein the robotic surface treatment apparatus has a D-shape with a substantially flat forward end.

12. The processor-implemented method as claimed in claim 11, wherein the robotic surface treatment apparatus has a brush extending along a substantial portion of the forward end, toward the forwardmost part of the forward end.

13. The processor-implemented method as claimed in claim 9, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up until an edge of the further wall is detected before causing the robotic surface treatment apparatus to move forward to treat the swath and follow the further wall.

14. A tangible recording medium containing processor-implemented non-transitory instructions to perform a method of controlling a robotic surface treatment apparatus, the method comprising:

detecting whether the robotic surface treatment apparatus is approaching an outside corner as the robotic surface treatment apparatus traverses along a first wall, by detecting whether the robotic surface treatment apparatus is about to pass an edge of the first wall at the outside corner formed by the edge of the first wall joining the first wall with a further wall extending away from a path of the robotic surface treatment apparatus;

wherein, if the robotic surface treatment apparatus is about to pass the edge of the first wall;

controlling the robotic surface treatment apparatus to be at a distance from the edge of the first wall, wherein the distance enables the robotic surface treatment apparatus to turn the outside corner; and

causing the robotic surface treatment apparatus to pivot toward the edge of the first wall, around the outside corner, and detect the further wall.

15. The tangible recording medium of claim 14, further comprising:

detecting whether the robotic surface treatment apparatus is no longer traveling along the first wall;

wherein, if the robotic surface treatment apparatus is no longer traveling along the first wall

causing the robotic surface treatment apparatus to pivot and continue moving forward; and

if the robotic surface treatment apparatus is traveling along the further wall, causing the robotic surface treatment apparatus to move forward to follow the further wall.

16. The tangible recording medium of claim 14, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up by a predetermined amount before causing the robotic surface treatment apparatus to move forward to treat the swath and follow the further wall.

17. The tangible recording medium of claim 16, wherein the robotic surface treatment apparatus has a brush extending along a substantial portion of the forward end, toward the forwardmost part of the forward end.

18. The tangible recording medium of claim 14, wherein the robotic surface treatment apparatus has a D-shape with a substantially flat forward end.

19. The tangible recording medium of claim 14, wherein:

if the robotic surface treatment apparatus turns around the outside corner and misses a swath and is traveling along the further wall, the at least one processor controls the robotic surface treatment apparatus to back up until an edge of the further wall is detected before causing the robotic surface treatment apparatus to move forward to treat the swath and follow the further wall.